DMU 50 3rd Generation ENUK

Applications and Parts Machine and Technology Control Technology Technical Data DMU 50 Compact universal machining centre of the 3rd generation for 5-axis simultaneous machining. Ever since the DMU 50 has been developed more than 20 years ago, standards and requirements are steadily increasing. The 3rd generation of the DMU 50 meets the requirements of 5-axis machining of the future and is characterised by innovative mechanical engineering technology. The larger working area and swivel range of the B-axis extend the range of applications of the machine. Rapid traverses of 42 m/min and a swivel speed of 30 rpm guarantee dynamic machining and up to 30 % shorter cutting cycles. The extensive cooling measures are unique in this machine class and enable maximum precision. The latest control technology with ERGOline Control with a 21.5″ multi-touch screen and CELOS guarantees optimum user-friendliness, precision and reliability. With the DMU 50 DMG MORI offers the ideal, cost-effective entry into the world of 5-sided and even5-axis simultaneous machining. 02 1: Hydraulic component / motorsport 2: Milling head / tool manufacture 1 2

3 4 5 3: Belt fastener / automotive 4: Pump housing / fluid technology 5: Structural component / aerospace 03 NEW: STEALTH DESIGN FOR MAXIMUM PRODUCTION RELIABILITY AUTOMATION – PERFECT SOLUTION TO INCREASE YOUR EFFICIENCY + Optimized lighting in the working area + Perfect coordination between machine and automation system + Perfect visibility into the working area based on large windows + Optimal integration of automation from the side with unlimited access to the working area + Best access to the working area as well as easy + Standardized and customized automation solutions and ergonomic loading of the tool magazine in the fields of pallet and workpiece handling: + Programmable roof opening (M-function) PH 150 – standardized pallet handling for up to 24 pallets and a workpiece weight of up tp 250 kg WH CELL – modular construction kit enables a efficient, customer individual solution

Applications and Parts Machine and Technology Control Technology Technical Data 04 1 3 2 1 + 2: Cooled ball screw nuts and guideways 3: Optimal overview of and accessibility to the hydraulics Now even more precise with: + Linear scales in all axes + Directly driven ball screws + Cooled ball screw nuts, guideways and bearings + Two cooled table bearings (B and C-axes) + Cooled motor spindle The best DMU 50 + 78 % larger working area + 40 % faster rapid traverses, 42 m/min as standard + 28 % larger swivel range, swivel range of −35 ° / +110 ° + speedMASTER spindles rated at up to 20,000 rpm + Tool magazines with up to 120 pockets

Applications and Parts Machine and Technology Control Technology Technical Data DMU 50 Innovative technology and top-class options for any application. The DMU 50’s new tool magazine with 30, 60 or 120 pockets and a rapid double gripper make it possible to load the tools during machining. This, combined with short chip- to-chip times, saves time throughout the production process. Additionally, as the tools are stored outside of the working area they cannot be contaminated by chips. With optional, high-performance speedMASTER motor spindles rated at up to 20,000 rpm or 200 Nm, the machine has enough power to handle difficult materials and challenging applications. 06 78 % LARGER WORKING AREA with swivelling rotary table for 5-axis simultaneous machining of workpieces weighing up to 300 kg. B-axis: −35 ° / +110 ° C-axis: 360 °

Applications and Parts Machine and Technology Control Technology Technical Data APP MENU Like on a smart phone, the operator has direct access to all available applications through the APP MENU. 0808 SMARTkey Personalized authorization of the operator: Individually adapted access rights to the control system and the machine. CELOS ON THE ERGOline CONTROL WITH 21.5″ MULTI-TOUCH SCREEN Standardized Measurable Simple machine operation for all new high-tech machines made by DMG MORI. End-to-end End-to-end administration, documentation and visualization of order, process and machine data. Open Direct data import from MES and ERP systems. Integration of any external program and web contents. With the DMG MORI MESSENGER all status information of the linked machines and devices is available at a glance. Regular and automated reports boost transparency in production. Future-proof Simple PLC-independent CELOS update to the latest version from every existing version. The data is reliably migrated and all functions supported by the PLC will then be available to the full extent.

DMU 50 – Optimal ease of use. CELOS offers a standardized user interface for all new high-tech DMG MORI machines. CELOS APPs enable end-to-end administration, documentation and visualization of order, process and machine data. This also simplifies, standardizes and automates machine operation. Standard APPs support the machine operator during preparation, optimization and systematic processing of production orders. High-end CNCs for safe processes and maximum precision. 0909 SIEMENS 840D SOLUTIONLINE + SINUMERIK Operate + 3D simulation HEIDENHAIN TNC 640 FANUC MAPPS IVS NEW + Shop floor or DIN-ISO programming + FANUC based + 3D workpiece simulation + User memory with large capacity + Processing from the hard drive + Graphical programming + Quick editing of large programs + Coordinate transformation + Simple, graphically supported + Rapid program creation with visual set-up + Comprehensive tool management programming Advantages Advantages + Familiar and proven HEIDENHAIN user interface + For rapid programming of 6 GB as standard + Equipped with simple and easy-to-follow conversational programming function + Quick access to required informa- tion by manual data searchfunction + Two multi-touch panels Advantages + 3D machining simulation for easy + Easy interactive programming + Programming with no additional documentation + Wide range of canned cycles + Safety thanks to pre-production simulations + Sophisticated tool handling + Graphical programming support geometry checking + Convenient, thanks to the comprehensive selection of canned cycles + 4-window display for checking required machine information at the same time + Improved set-ups by displaying required machine information according to the operation

Applications and Parts Machine and Technology Control Technology Technical Data DMU 50 Power Diagrams speedMASTER-spindle SK40 / HSK-A63 speedMASTER-spindle SK40 / HSK-A63* speedMASTER-spindle SK40 / HSK-A63* 15,000 rpm / 21 kW / 111 Nm 15,000 rpm / 46 kW / 200 Nm 20,000 rpm / 35 kW / 130 Nm 35 kW | 40 % 25 kW | 100 % 0 0 1 , 1 0 5 2 , 1 0 0 8 , 2 0 0 5 , 2 0 0 7 , 5 0 0 0 , 5 Power (kW) 30 15 7.5 3.8 1.9 0.9 0.5 0.2 0.1 0 0 0 , 0 1 0 0 0 , 0 2 * Optional 0 0 5 600 Torque (Nm) 500 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( 111 Nm | 40 % 111 Nm | 40 % 85 Nm | 100 % 85 Nm | 100 % 21 kW | 40 % 16 kW | 100 % 16 kW | 100 % 0 0 8 , 1 0 0 7 , 3 0 5 2 , 1 0 0 5 , 2 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 5 1 Power (kW) Torque (Nm) Power (kW) Torque (Nm) 200 Nm | 40 % 200 Nm | 40 % 130 Nm | 100 % 60 30 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( 46 kW | 40 % 46 kW | 40 % 30 kW | 100 % | 0 0 2 , 2 0 0 8 , 2 0 0 3 , 4 0 6 7 , 7 0 3 8 , 9 0 5 2 , 1 0 0 5 , 2 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 5 1 130 Nm | 40 % 86 Nm | 100 % 86 Nm | 100 % 25 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( DMU 50 1010 Floor Plans DMU 50 Front view with 30 tools (mm) Plan view with 30 tools (mm) 480480 0 0 0 0 4 4 5 9 6 , 2 t h g e h i . x a m 2 5 7 , 2 5 3 7 , 2 2,373 3,440

DMU 50 Technical Data Working area Travels X / Y / Z Main drive (standard) Speed range Drive power (40 / 100 % DC) Torque (40 / 100 % DC) Main drive (optional) Speed range Drive power (40 / 100 % DC) Torque (40 / 100 % DC) Main drive (optional) Speed range Drive power (40 / 100 % DC) Torque (40 / 100 % DC) Feed Rapid traverse X / Y / Z Maximum thrust force X / Y / Z Swivelling rotary table Clamping area B- / C-axis speed Maximum load Swivel range Tool magazine with double gripper Storage positions Maximum tool length Maximum tool diameter Tool weight max. Machine weight / connected values Weight Power Maximum current rating Options Laser tool measurement; tool magazine 60 / 120 pockets; oil mist separator; coolant / air blast switch; air blast through spindle center; coolant gun; chip conveyor; internal coolant supply up to 40 bar Control ERGOline Control with a 21.5″ multi-touch screen, CELOS and SIEMENS 840D solutionline ERGOline Control with a 21.5″ multi-touch screen, CELOS and HEIDENHAIN TNC 640 ERGOline Control with a 21.5″ multi-touch screen, CELOS and FANUC MAPPS IVS *** ERGOline Control with a 19.5″ screen and HEIDENHAIN TNC 640 * For HEIDENHAIN / SIEMENS control ** Optional *** Limited option portfolio available DMU 50 650 / 520 / 475 20 – 15,000 21 / 16 111 / 85 20 – 15,000 46 / 30 200 / 130 20 – 20,000 35 / 25 130 / 86 42 4.8 ø 630 × 500 30* 300 mm rpm kW Nm rpm kW Nm rpm kW Nm m/min kN mm rpm kg Degrees −35 / +110 Number 30 / 60** / 120** 1111 mm mm kg kg kW A 300 80 / 130 8 7,480 28 40 • • • •

DMGMORI.COM DMG MORI Service – fast and reliable! “Our service commitment will meet your expectations with the highest quality of service!” Available for you around the clock: service-hotline.dmgmori.com Top quality at fair prices. It's a promise! Spare Parts: 96 % global availability Spindle Service with Fair Price Guarantee Training: Professional training at highest standards Service Products: Our protective shield for your DMG MORI machine For further information please contact your local DMG MORI office. . s e v i t a n r e t l a C N C d n a t n e m p i u q e , s n o i t p o e m o s e d u l c n i y a m e r e h d e t c i p e d s e n i h c a m e h T . d e v r e s e r s t h g i r e t a d p u l a c i n h c e T . n o i t a c i f i d o m o t t c e j b u S N E _ 0 2 3 0 _ 4 3 0 1 9 1 0 2 P