DMU | DMC duoBLOCK EN

DMU 80 P / FD duoBLOCK DMU 90 P duoBLOCK DMU 100 P / FD duoBLOCK DMU 125 P / FD duoBLOCK DMU 160 P / FD duoBLOCK DMC 80 U / FD duoBLOCK DMC 90 U duoBLOCK DMC 100 U / FD duoBLOCK DMC 125 U / FD duoBLOCK DMC 160 U / FD duoBLOCK UNIVERSAL MACHINING CENTRES FOR 5-SIDED / 5-AXIS MACHINING DMU | DMC duoBLOCK series NEW CLIMATE-NEUTRAL MANUFACTURING OF OUR MACHINES DMGMORI.COM

Applications and parts Highlights Control technology Overview Technical data DMU P / FD | DMC U / FD duoBLOCK SERIES The benchmark in 5-axis machining The 5-axis machines in the highly stable duoBLOCK design with maximum precision, performance and efficiency allow the highest machining performance and maximum precision with high dynamics. From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements for surface quality such as in tool and mould making, the 4th Generation duoBLOCK machines provide optimal machining conditions. 02 AEROSPACE Gear Landing component

AUTOMOTIVE Steering Knuckles MACHINE CONSTRUCTION Mould carrier for PET bottles DIE & MOLD Bumper segment ENERGY TECHNOLOGY Drill head for the oil and gas drilling sector 03

Applications and parts Highlights Control technology Overview Technical data A N C E M R O F R E P duoBLOCK – ADDED VALUE FOR YOU Unique! With the duoBLOCK series, every component becomes a masterpiece. Comprehensive cooling and the high stiffness of the duoBLOCK concept are the basis for the highest possi- ble levels of precision and machining performance. The innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements. N O I S I C E R P DMU P / FD | DMC U / FD duoBLOCK series Unique 04 PRECISION PERFORMANCE + Full cooling of the axis drives with the precision package + Comprehensive cooling measures + powerMASTER 1000 motor spindle rated at 1,000 Nm and 77 kW + 5X torqueMASTER rated at 1,800 Nm and 52 kW + Significantly improved temperature response + 50 % higher cutting power with the rough cutting package + SGS: Spindle Growth Sensor + Wide linear guides and large drives + μPrecision – volumetric accuracy of < 15 µm Please note: The results of machining and performance trials given in this catalogue are examples. The results may vary slightly due to the site conditions and cutting conditions.

EFFICIE N C Y duoBLOCK Precision Performance Efficiency CELOS C E L O S 05 EFFICIENCY CELOS + Less space requirements, extremely compact wheel + CELOS from DMG MORI enables consistent magazine with short tool replenishment time + High machine availability + Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility + B-axis: improved interference contour, higher stiffness! administration, documentation and visual isation of order, process and machine data + CELOS can be extended with apps and is also compatible with your company’s existing infrastructures and programme

Applications and parts Highlights › Precision Control technology Overview Technical data DMU P / FD | DMC U / FD duoBLOCK SERIES The masterpiece. Always precise! Comprehensive cooling measures achieve the highest long-term accuracy and precision. With the precision package, the entire feed drive is cooled and the machine bed is tempered, resulting in maximum higher component precision. Standard cooling measures 1 Headstock Motor spindle B-axis planetary gear and motor A-axis gears and motor 2 NC rotary table C-axis motor C-axis gears 3 Basic construction Y- / Z-axis motor X- / Y- / Z-feed axes: Ball screw, bearing X- / Y- / Z-linear guideways Symmetrical column cooling with cooling bars on the column Heat sinks on the machine bed Y-axis measuring system is thermally decoupled from the machine bed (by carbon bearing) Machine bed flushing (coolant system) Insulated electrical cabinet on the backside 06 Precision package with coolant temperature control (optional) 4 X- / Y- / Z-ball screw nut 5 X-axis motor* * in standard with the DMU 160 P / FD | DMC 160 U / FD 6 Heat sinks in the X axis (3 ×) 7 Thermoshield THE ENTIRE FEED DRIVE IS COOLED 2 3

Applications and parts Highlights › Performance Control technology Overview Technical data DMU P / FD | DMC U / FD duoBLOCK SERIES Maximum stiffness for the highest machining performance! The overall stiffness of the highly stable and extremely precise duoBLOCK concept has been further improved. The structure of the basic design has been optimised further using FEM calculations and the components have been strengthened. With the 5X torqueMASTER and the powerMASTER 1000 motor spindle, this results in maximum stiffness and machining performance with up to 1,800 Nm of torque. 1 Optimised component structure Higher stiffness thanks to an elevated column with a wider support 2 Large drive systems and internally cooled ball screws as standard 3 Wide linear guides for a high table load 08 4 Large YRT bearing in the B- and C-axis Improved stiffness thanks to the larger bearing diameter 5 Optimised three-point support and a wider supporting area PREMIUM CLASS! 3 4 A 4 B

Precision Performance Efficiency CELOS 2 09 1 5 HEAVY DUTY MACHINING PACKAGE + 50 % higher power for cutting hard-to-machine materials + Less tool wear + Better surface quality A Damping shoes in the Y-axis* two shoes with hydraulically operated sliding cover B Hydraulic clamping of the NC rotary table Heavy-duty machining ATC* for the NC rotary table Active Chatter Control ACC** * available for SIEMENS CNC control ** available for HEIDENHAIN CNC control STRONG! – 5X-torqueMASTER 5-axis universal milling head with gear-driven spindle. Significantly improved interference contour and higher stiffness! HEAVY CUTTING WITH WITH 1,800 Nm* 1,800 Nm, 52 kW, SK 50 / HSK-A 100 tool taper and powerful 8,000 rpm * optional available for DMU P 100 / 125 / 160 | DMC U 100 / 125 / 160

Applications and parts Highlights › Efficiency Control technology Overview Technical data Precision Performance Efficiency CELOS DMU P / FD | DMC U / FD duoBLOCK SERIES Innovative down to the smallest detail! The new, innovative wheel magazine provides the highest flexibility and productivity due to the fact that it can be replenished during machining or idle time and thanks to its compact footprint. With rapid tool call-up times down to 5.6 seconds, despite the 453 tools, the preselected tool can be exchanged into the spindle within 0.5 second, even during short machining processes. 10 HIGHLIGHTS + Tool replenishment during machining and idle times (two wheels or more) + The most compact magazine on the market (41 % smaller machine width for the 123 pocket magazine) + Up to 453 tool pockets: call-up time down to 5.6 seconds + Patented design + Extremely short tool change time of just 0.5 second (0.8 second for HSK-A 100) + Safe tool retention thanks to the toolholder + No disassembly required to accommo date up to 123 (SK 50) or 183 (SK 40) tools for size 80 and up to 63 tools for the sizes 100 / 125

Save energy with efficient features Energy required for complete machining of a component on the duoBLOCK 1 0 A N T U N I T L O O C 15 MAIN SPINDLE 5 NT SYSTE M A L O O C 3 E N E R G 0 Y S A V I N % G MIS C E L L A N E O U S 2 1 2 5 K W H 11 R O Y E V N O C P H C I H W K 0 duoBLOCK 4th generation Previous generation O P T I M A L W O RKING AREA ACCES SIBIL I T DMU P / FD | DMC U / FD duoBLOCK SERIES Manufacture more efficiently! The duoBLOCK series enables highly efficient production in every respect, due to intelligent and demand-controlled power units, which contribute to a consid- erable energy saving. Optimal serviceability and unrestricted access to the working area from three sides allow fast and ergonomic set-up and adjustment. Y OBVIOUS! + Optimal accessibility: from three sides completely open, large, cubic workspace + Large doors + Quick and ergonomic set-up and adjustment + Unrestricted crane access from above to over the centre of the table

Applications and parts Highlights Control technology › CELOS Overview Technical data 12 Simplified machine operation. Complete integration of the machine in the operating organization. SMARTkey Personalized authorization of the operator: Individually adapted access rights to the control system and the machine. CELOS ON THE ERGOline CONTROL WITH 21.5″ MULTI-TOUCH SCREEN Standardized Measurable Simple machine operation for all new high-tech machines made by DMG MORI. End-to-end End-to-end administration, documentation and visualization of order, process and machine data. Open Direct data import from MES and ERP systems. Integration of any external program and web contents. With the DMG MORI MESSENGER all status information of the linked machines and devices is available at a glance. Regular and automated reports boost transparency in production. Future-proof Simple PLC-independent CELOS update to the latest version from every existing version. The data is reliably migrated and all functions supported by the PLC will then be available to the full extent.

DMU P / FD | DMC U / FD duoBLOCK SERIES – From the idea to the finished product Precision Performance Efficiency CELOS CELOS offers a standardized user interface for all new high-tech DMG MORI machines. CELOS APPs enable end-to-end administration, documentation and visualization of order, process and machine data. This also simplifies, standardizes and automates machine operation. Standard APPs support the machine operator during preparation, optimization and systematic processing of production orders. CELOS APPs – 3 EXAMPLES 13 JOB MANAGER Systematic planning, administration and preparation of orders. + Machine-based creation and configuration of new orders + Structured saving of all production-relevant data and documents + Automatic order data import with the help of the job import function APPLICATION CONNECTOR Your application directly on the machine. + Integration of own systems (e. g. MES, ERP) and access to Intranet / Internet directly on the CELOS machine + Creation of up to 20 own connections as CELOS APPs on the CELOS user interface + Simple remote control (RDP or VNC) or web connections directly from CELOS MESSENGER Current status data from networked machines and devices in production at a glance. + DMG MORI Monitoring for all machines and devices in production networked via DMG MORI Connectivity + Automatically generated one-page reports + Maximum flexibility thanks to the creation of customized dashboards

Applications and parts Highlights Control technology › Software and cycles Overview Technical data CONTROL TECHNOLOGY MPC 2.5 Machine Protection Control NEW + Rapid shutdown in case of a crash + Torque monitoring for drilling and thread-cutting + In-process vibration monitoring + Determination of tool wear, prevention of drill breakage + Analysis of imbalance of tools + State of bearing diagnostics of the milling spindle + NEW: Automatic sister tool change in dependence on tool life and MPC reaction in the process 14 MPC SPINDLE GRAPH 120% 100% 80% 60% 40% 20% Spindle power Act. impact Limit Limit Limit max. Limit max. STOP < 10 ms

Exclusive, optionally available DMG MORI technology cycles 3D quickSET ATC – APPLICATION TUNING CYCLE VCS COMPLETE L MEASURING SENSOR PACKAGE Improved precision by measu- ring spindle displacement Process optimisation at the push of a button Volumetric calibration at the touch of a button Enhanced measuring options with the L measuring sensor + Toolkit for checking and correcting the kinematic precision of 4-axis and 5-axis machine configurations + The CNC system compensates for the actual displacement + Process-oriented feed + Geometric fingerprint of the + Measurement of drive tuning + Minimised machining time with maximised component quality, irrespective of workpiece weight + High surface quality during finishing machine, volumetric calibration at the touch of a button + Detection and compensation of geometrical, positioning and angular errors of all axes + Easy handling and implementa- tion by the customer directly at the machine pockets and grooves + Measurement in hard-to-reach areas + Measurement of individual points + Package with manual and automatic calibration 15 TCC – TOOL CONTROL CENTER MAINTENANCE PACKAGE i4.0 MULTITOOL Detection of forces and bending by integrated sensors Reduced maintenance without manual intervention + Automatic recognition of tool pull-in force for consistently high process stability Reduced tool change times + Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill + Several “sister tools” on one + Chip detection on plan pad and tool cone + Monitoring of pull-in force + Cutting edge control in process by symmetry monitoring of the bending moment per cutting edge + Visualization of the bending moment over time via graph + Predefined cycles for automatic main tool holder lubrication, every 75 h or after 20,000 tool changes + Detection of leakage and measuring of usage of pneumatics system + Reduction of tool change times + Saves tool magazine space INTERPOLATION TURNING Machining of faces and recesses without a turn-mill table + The machining process takes place in a circular movement around and inside the workpiece + The spindle is perpendicular to the direction of movement

Applications and parts Highlights Control technology Overview Technical data DMU P / FD | DMC U / FD duoBLOCK SERIES duoBLOCK – Modular concept for individual requirements The duoBLOCK series offers many configuration possibilities due to its modular design. In addition to three milling head variants, the wheel magazine can be built up in stages for up to 453 tools. And the table technology also leaves nothing to be desired with milling, turning or palletised variants. 5X-torqueMASTER torque up to 1,800 Nm 1616 Travels X / Y / Z Table size Maximum table load Workpiece measurements mm mm kg mm DMU 80 P duoBLOCK DMU 90 P duoBLOCK DMU 100 P duoBLOCK DMU 125 P duoBLOCK DMU 160 P duoBLOCK 800 / 1,050 / 850 900 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 ø 900 × 700 ø 900 × 700 ø 1,100 × 900 1,250 × 1,100 ø 1,600 × 1,250 1,800 1,800 950 1,000 2,200 1,100 2,800 1,250 4,500 1,600 0 5 4 , 1 0 5 4 , 1 0 0 6 , 1 0 0 6 , 1 5 7 6 , 1

Milling heads Wheel magazine Machine bed and column B-axis 5X torqueMASTER A-axis 1 to 5 wheels, up to 453 tools (DMC) Tables Pallet changer NC Rotary table (DMU) Milling / Turning table (DMU) Turn-mill pallet table (DMC) NC Pallet table (DMC) Pallet changer (DMC) THE duoBLOCK SERIES MODULAR DESIGN WITH B-AXIS AS STANDARD EQUIPMENT 1717 DMC 80 U duoBLOCK DMC 90 U duoBLOCK DMC 100 U duoBLOCK DMC 125 U duoBLOCK DMC 160 U duoBLOCK 800 / 1,050 / 850 900 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 ø 800 × 630 ø 800 × 630 ø 1,000 × 800 ø 1,000 × 800 ø 1,250 × 1,000 1,500 900 1,500 900 2,000 1,000 2,000 1,250 4,000 1,600 0 5 4 , 1 0 5 4 , 1 0 0 6 , 1 0 0 6 , 1 0 5 3 , 1

Applications and parts Highlights Control technology Overview › DMU 90 P duoBLOCK › DMC 90 U duoBLOCK Technical data DMU 90 P duoBLOCK | DMC 90 U duoBLOCK Top quality equipment at a competitive price The package machines of the duoBLOCK series DMU 90 P and DMC 90 U are unbeatable in terms of price performance. The extensive standard equipment includes the SK40 speedMASTER motor spindle with 20,000 rpm and 60 pockets in the chain magazine. Intelligent software features such as the Machine Protection Control (MPC) and the Spindle Growth Sensor (SGS) ensure the highest level of machine safety and processing accuracy. DMU 90 P duoBLOCK “The attractively priced entry into the high-end series” 18 DMC 90 U duoBLOCK “Extensive package content for high productivity thanks to integrated pallet changer”

1: Motor spindle SK 40 20,000 rpm 130 Nm | 35 kW (40 % ED) SCOPE OF BASIC MACHINE 1. Motor spindle SK40 20,000 rpm 130 Nm | 35 kW (40 % ED) 2. Chain magazine for 60 tools SK 40 3. Sensorpaket i4.0 – Machine Protection Control MPC 2.5 – Spindel Growth Sensor SGS – ICS flow control 4. CELOS with SIEMENS 840D sl Operate 2: Chain magazine for 60 tools SK 40 SELECTABLE OPTIONS (EXAMPLES) 3: MPC 2.5 19 + Control CELOS with HEIDENHAIN TNC 640 + Main drive Motor spindle speedMASTER SK 40 15,000 rpm, 46 kW, 200 Nm Motor spindle powerMASTER SK 50 12,000 rpm, 52 kW, 430 Nm Motor spindle powerMASTER HSK-A 100 16,000 rpm, 52 kW, 404 Nm + Tool magazine chain magazine for 120 / 180 tools SK 40* + Tool interface HSK-A 63, BT 40, CAT 40, HSK-A 100, BT 50, CAT 50 + Automation / Measurement / Monitoring 3D quickSET, Infrared measuring probe: (HEIDENHAIN / RENISHAW), Surface Analyzer, Maintenance Package i4.0, Tool measuring in working area, Signal light + Coolants / chip disposal Internal coolant supply (80 bar) frequency-controlled, Coolant temperature control, Spray pistol with pump, Oil and emulsion mist separator, Air blast cooling, Aluminium casting filter package + Options for CELOS with SIEMENS MDynamics package, OMATIVE Advanced Adaptive Control + Options for CELOS with HEIDENHAIN Active chatter Control (ACC) + General control options Electronic handwheel, Application Tuning Cycle (ATC), Safety package for power failure + Further options Laminated safety glass, Control panel for tool magazine loading station, Operation mode 4, Precision package, Heavy duty machining package, Tropical Package 4: CELOS with SIEMENS 840D sl Operate incl. 21.5″ ERGOline Control * Only for DMC version

Applications and parts Highlights Control technology Overview › Technology integration Technical data DMU FD | DMC FD duoBLOCK SERIES DMU FD and DMC FD duoBLOCK – Maximum productivity through complete machining on one machine 20 MORE THAN 20 YEARS EXPERIENCE OF MILL-TURNING TECHNOLOGY MORE THAN 1,000 MACHINES SOLD Travels X / Y / Z Table size Maximum table load Workpiece measurements mm mm kg mm DMU | DMC DMU | DMC DMU | DMC DMU | DMC 80 FD duoBLOCK 100 FD duoBLOCK 125 FD duoBLOCK 160 FD duoBLOCK 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 ø 890 / ø 800 × 630 ø 1,000 / ø 900 × 700 ø 1,250 / ø 1,100 ø 1,600 / ø 1,400 1,400 / 1,200 1,600 / 1,600 2,600 / 2,000 4,500 / 3,500 1,000 1.250 1,250 1,600 950 (900) 0 5 4 , 1 0 0 6 , 1 0 0 0 0 6 6 . , 1 1 ) 0 5 3 , 1 ( 5 7 7 , 1

STANDARD MILLING / TURNING CYCLES EXCLUSIVE MILLING / TURNING CYCLES FOR EVERY REQUIREMENT + Highest productivity – complete machining on + Exclusive DMG MORI FD cycles one machine in one set-up + Measuring cycles for the (L-) measuring probe: Calibrate measuring + Recessing, undercutting, metal removal, threading, etc. probe in the working area; measure undercuts, recesses, etc.* + Imbalance determination, control and monitoring + Swivelling of long tools into the workpiece* + Measurement data storage, distribution and transfer + Alternating speed to dampen vibration during machining* + Use of multi-station tools (up to nine cutters)* * optional Direct Drive technology – The strongest mill-turn table in its class with up to 8,280 Nm + Heavy workpieces up to 3,500 kg and maximum workpiece diameter of 1,600 mm + Oil mist filter and shatterproof safety glass panels as standard + Less investment and less space requirements with the use of just one machine 21 + Less time needed and higher precision thanks to easy set-up + Lower unit production costs with the highest precision thanks to faster machining; lower handling costs due to reduced idle times and fewer process steps DMU FD- | DMC FD – COMPLETE MACHINING PROCESS Milling Turning Drilling Tapping Set-up Reposition Machine 1 Milling Turning Drilling Tapping Unclamp Complete machining process + 1 machine + 4 process steps + 300 % higher productivity Conventional machining process + 3 machines + 10 process steps SINGLE-PURPOSE MACHINES – CONVENTIONAL MACHINING PROCESS Turning Set-up Reposition Turning Set-up Machine 1 Milling Drilling Tapping Set-up Reposition Machine 2 Milling Drilling Tapping Set-up Precision turning Unclamp Machine 3 1 2 3 4 5 6 7 8 9 10

Applications and parts Highlights Control technology Overview › Technology integration Technical data DMU FD | DMC FD duoBLOCK SERIES Grinding 2222 ACHIEVABLE TOLERANCES + Surface finish Ra up to 0.4 μm + Roundness 5 μm + Quality 4 with diameter > 300 mm 3 5 4 3: Turning 4: Milling 5: Grinding on a DMC 125 FD duoBLOCK 1 2 1: Detection of components via spindle load 2: Acoustic emission sensor for dressing HIGHLIGHTS + Milling, turning and grinding in one set-up + Grinding cycles for internal cylindrical, external cylindrical and surface grinding as well as dressing cycles + Automatically replaceable nozzle unit for coolant supply targeted between grinding wheel and workpiece + Detection of contact between components and grinding tool via spindle load + NEW: Rotary dressing unit for corundum and CBN disks + NEW: Flat grinding with dialog based software cycles Grinding package + Motor spindle with integrated acoustic emission sensor for process-reliable approaching to the workpiece + Dressing unit with integrated acoustic emission sensor for a process-reliable dressing process with additional support by dressing cycles + Coolant unit with 1,300 l and centifugal filter for particle filtration up to 10 µm + Machine protection with additional wipers, sealing air for all linear measuring systems as well as shortened lubrication intervals + NEW: Safe speed monitoring by using light grid in tool magazine for diameter check

1 2 3 1: Turning 2: Tapping 3: Gear milling with standard tools DMU P / FD | DMC U / FD duoBLOCK SERIES DMG MORI gearSKIVING ACHIEVABLE GEAR QUALITIES + Spur gear DIN 9 (roughing) + Spur gear DIN 7 (finishing) DMG MORI gearMILL ACHIEVABLE GEAR QUALITIES + Bevel gear DIN ≤ 5 + Spur gear DIN ≤ 6 (depending on the pitch circle diameter) HIGHLIGHTS + Synchronized rotation of the workpiece and the tool + Innovative method for manufacturing straight as well as helical external or internal spur and spline gears + For external and internal gearings + Modul 2 – 10 possible + Highly productive method of manufacturing gearings on universal milling machines + Advantages in comparision to conventional manufacturing – shorter processing time – less tools – better surface texture 2323 HIGHLIGHTS + Complete machining with turning, drilling and gear cutting + Highest flexibility due to machining with standard tools on a standard machine + Unrestricted modifications of profiles, flanks and contact patterns with verification + Flexible for different gear types + Soft and hard machining on one machine + Quality control on the process with output log

Applications and parts Highlights Control technology Overview › μPrecision Technical data μPrecision Maximum precision: + 80 % increase in volumetric accuracy The high precision variant w of the DMU | DMC duoBLOCK with a volumetric accuracy of up to 13 μm is unique worldwide. It is based on finely adjusted linear guideways. To achieve perfect machining results over the entire working area, high precision flatness, squareness and straightness of all axes is required. 2424 HIGHLIGHTS + Maximum precision thanks to finely adjusted linear guideways (flatness and straightness ≤ 3 µm)* + Positioning accuracy down to 3 μm + Volumetric precision down to ≤ 13 µm + Individual optimisation on the user’s premises Compensation of thermal expansion and volumetric compensation under individual on-site conditions + Unbeatable dynamics up to 6 m/s2 and 60 m/min + Temperature control of all relevant heat-generating machine components * Information on the example of the DMU 80 P duoBLOCK

FINE TUNING WITH ADJUST- MENT PLATES Up to 80 % increase in precision DMU 80 P / FD DMC 80 U / FD DMU 125 P / FD DMC 125 U / FD DMU 160 P / FD DMC 160 U / FD Positioning accuracy of the linear axes X / Y / Z μm Positioning accuracy of the rotational axes A / B / C as Straightness and flatness of the linear axes Volumetric accuracy* μm μm 3 / 3 / 3 5 / 4 / 4 3 / 3 / 3 13 4 / 3 / 4 5 / 4 / 4 4 / 4 / 4 15 4 / 4 / 4 5 / 4 / 4 6 / 6 / 6 20 * Only the linear axes were considered for compensation HIGHEST POSITIONING ACCURACY Pmax ≤ 3 / 3 / 3 μm (X / Y / Z)* Package µPrecision includes + All features of the increased accuracy package + Finely adjusted linear guideways in X / Y / Z + Coolant system with reference-guided temperature control and reference-guided powerful cooling system + Individual thermal compensation VCS (Volumetric Compensation System) incl. volumetric measurement and compensation of the machine work area (linear axes) at the installation site of the customer + Spindle Growth Sensor (SGS) + Machine Protection Control (MPC) + Tool measuring in machining area BLUM + Increased number of compensation points in all axes + Tolerance reduced by up to 80 % compared to standard + High-precision OMP 600 measuring probe 2525 working envelope m m 0 0 6 , 1 / 0 5 2 , 1 / 0 0 0 , 1 1,250 / 1,800 / 2,700 mm Accuracy throughout the machining area, regardless of the spindle position. 13 – 20 µm 100 / 200 µm 5-axis machines of other manufactureres

DMU P / FD | DMC U / FD duoBLOCK SERIES Application examples Chassis component – dimensions: 1,080 × 610 × 210 mm Machining time: 23 hours, clamping operations: 3 Machining focus: Reducing the machining time by 43 %, 5 µm positioning accuracy, high effectiveness of the rough cutting package, very high surface finish up to Ra 0.4 Sector Number of tools Material Aerospace Gear-driven spindle 21 Titanium 10-2-3 Power Torque 6,300 rpm 32 kW 1,100 Nm Cutter – Dimensions: 250 × 250 × 200 mm Machining time: 26 min., clamping operations: 2 5-axis simultaneous milling of the cutting edge Sector Number of tools Material Die & Mold 4 1.2333 Spindle Power Torque 20,000 rpm 35 kW 130 Nm 2727 Angle head turbine housing Machining of inserts in a sample turbine housing, internal and external machining with negative angle using an angle head with automatic tool change system Sector Number of tools Material Power Aerospace 15 C45, TiAl6V4 52 kW Spindle Torque Angle head Torque HSK-A 100/12,000 rpm 430 Nm HSK-A 63/5,000 rpm 150 Nm Bumper – Dimensions: 145 × 240 × 335 mm Machining time: 362 min., clamping operations: 2 5-axis simultaneous machining, use of barrel milling cutters Sector Number of tools Material Die & Mold 25 1.2312 Spindle Power Torque 20.000 rpm 35 kW 130 Nm

Applications and parts Highlights Control technology Overview Technical data › Tool magazines › Milling heads DMU P / FD | DMC U / FD duoBLOCK SERIES Innovative milling heads and intelligent tool management 28 A-axis SK 40 / HSK-A 63 / BT 40 / CAT 40 SK 50 / HSK-A 100 / BT 50 / CAT 50* B-axis SK 40 / HSK-A 63 / BT 40 / CAT 40 SK 50 / HSK-A 100 / BT 50 / CAT 50 A-AXIS B-AXIS + More flexible production of complex shapes thanks to negative angles up to −35 ° (Swivel range −125 / +35 °) + Full use of the X-axis travel for every A-axis angle + Optimal interference contour when using angle heads + Swivel range − 30 ° to 180 °* + Complete 5-axis milling performance + Integrated cable carrier – Improved interference contour, higher quality thanks to better sealed housing, longer life because of mechanically guided cables + User-friendly axis kinematics thanks to the + The 45 ° swivel plane results in minimal swivel plane positioned at 90 ° * Available on the DMU 100 P4 upwards loss of working area + Very short overhang / distance from the tool to the guideways in the X-axis + Very stiff milling head with good damping and low moments of force thanks to the swivel plane positioned at 45 ° + Outstanding milling performance regardless of the direction of the machining forces + No axis clamping necessary + Also available as a 5X torqueMASTER gear- driven spindle with up to 1,800 Nm torque * 0° to 180° for gear box spindles

Number of wheels Number of tools DMU 80 / 100 / 125 P | DMU 80 FD DMC 80 / 100 / 125 U | DMC 80 FD DMU 100 FD DMC 100 FD DMU 125 FD DMC 125 FD DMU 160 P DMU 160 FD DMC 160 U DMC 160 FD • standard • optional * on request 1 63 • • – – – – • – • – 40 • – – – – – – – – – SK 40 / HSK-A 63 SK 50 / HSK-A 100 2 3 4 5 1 2 3 4 5 93 123 183 273 363 453 40 63 123 183 243 303 • * – – – – • – * – • • – – – – • – • – * • – – – – * – • – * • – – – – * – • – * • – – – – * – • – * • – – – – * – • – – – • – • – – – – – • – • • • • * • * • • • • • • • • • • • * • * • * • * * • • * • * • * • * * • • * * * * * * * * • • Maximum tool dimensions and tool magazine configurations Sizes 80, 100, 125 and 160 Tool holder Magazine type / maximum Measurements (adjacent pockets occupied) Measurements (adjacent pockets free) Boring bar measurements Weight Maximum torque Chip-to-chip time (HSK) mm mm mm kg Nm sec. * FD only with HSK-A tool holder ** DMU 80 P / FD duoBLOCK SK 40 / CAT 40 / HSK-A 63 SK 50 / CAT 50 / HSK-A 100 SK 40 (HSK-A 63)* 453 Pockets ø 80 | Length 650 (550 **) ø 160 | Length 650 (550 **) ø 280 × 160 | Length 350 15 25 SK 50 (HSK-A 100)* 303 Pockets ø 110 | Length 650 (550 **) ø 280 | Length 650 (550 **) ø 400 × 280 | Length 400 (470 *) 30 70 292929 4.2 (applies to the 80 series) 4.6 (applies to the 80 series) 1 3 2 4 PRINCIPLE OF OPERATION 1 The selected tool is on wheel 2 2 Free path (three empty pockets) for the shuttle on wheel 1 by turning the wheel 3 The shuttle (double gripper) travels to the selected tool; lift to release the tool from the holder, shuttle travels to the spindle 4 Exchange / replacement of the tool and retraction of the double gripper

DMU P / FD | DMC U / FD duoBLOCK SERIES duoBLOCK – the basis for custom automation solutions Workpiece handling Machines with and Pallet handling Machines Pallet handling Machines without pallet changer without pallet changer with pallet changer Automation solutions Articulated robotic arms Portal loader RPS 7: 5-pallet rotary storage (7 pallets in the system) RPS 12: 10-pallet rotary storage (12 pallets in the system) Flexible pallet systems (linear storage) Pallet handling PH 400 Configuration levels / peripherals Central tool magazines Wash Deburr Measure Workpiece marking • optional – not available • • – – – – • • • • • • • – – – • • • • • • • • • • • – • • • • • 3131 ROTARY PALLET STORAGE RPS 12 + Machine integrated automation system + 12 pallets in the system

Applications and parts Highlights Control technology Overview Technical data › Machining examples DMU P / FD | DMC U / FD duoBLOCK SERIES High-performance milling, drilling and tapping Motor spindle speedMASTER 20,000 rpm / 35 kW / 130 Nm Workpiece material Material removal rate Tool Spindle speed Feed 1 High-performance milling 2 High-performance milling 3 Tapping Steel (CK45) 520 cm3/min Steel (CK45) 435 cm3/min Face mill ø 63 mm Modular drill ø 54 mm Steel (CK45) – Tap M24 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min) 2,600 mm/min (Fz = 0.24 mm) 190 mm/min (Fu = 0.115 mm) 1,400 mm/min Depth / width of cut 4 / 50 mm – – 32 3232 Motor spindle speedMASTER 15,000 rpm / 46 kW / 200 Nm Workpiece material Material removal rate Tool Spindle speed Feed 1 High-performance milling 2 High-performance milling 3 Tapping Steel (CK45) 500 cm³/min Steel (CK45) 794 cm³/min Face mill ø 80 mm Modular drill ø 54 mm Steel (CK45) – Tap M24 1,800 rpm 1,650 rpm 530 rpm (Vc = 40 m/min) 2,741 mm/min (Fz = 0.41 mm) 347 mm/min (Fu = 0.21 mm) 1,600 mm/min Depth / width of cut 3.5 / 552 mm – – 1 2 3

Motor spindle powerMASTER 12,000 rpm / 44 kW / 288 Nm Workpiece material Material removal rate Tool Spindle speed Feed 4 High-performance milling 5 High-performance milling 6 Tapping Steel (CK45) 812 cm³/min Indexable insert cutter ø 100 (7 inserts) Steel (CK45) 708 cm³/min Modular drill ø 70 Steel (CK45) – Tap M30 1,255 rpm (Vc = 394 m/min) 1,023 rpm (Vc = 225 m/min) 106 rpm (Vc = 10 m/min) 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.18 mm) 371 mm/min (Fz = 3.5 mm) Depth / width of cut 3.5 / 80 mm – – Motor spindle powerMASTER 12,000 rpm / 52 kW / 430 Nm Workpiece material Material removal rate Tool Spindle speed Feed 4 High-performance milling 5 High-performance milling 6 Tapping Steel (CK45) 864 cm³/min Indexable insert cutter ø 160 (9 inserts) 1,800 rpm Steel (CK45) 800 cm³/min Modular drill ø 80 Steel (CK45) – Tap M42 900 rpm (Vc = 225 m/min) 46 rpm (Vc = 6 m/min) 1,800 mm/min (Fz = 0.2 mm) 144 mm/min (Fz = 0.16 mm) 207 mm/min (Fz = 4.5 mm) Depth / width of cut 4 / 5120 mm – – Motor spindle powerMASTER 9,000 rpm / 77.5 kW* / 1,000 Nm* Workpiece material Material removal rate Tool Spindle speed Feed 4 High-performance milling 5 High-performance milling 6 Tapping Steel (CK45) 1,680 cm3/min Indexable insert cutter ø 100 (11 inserts) Steel (CK45) 900 cm³/min Modular drill ø 100 Steel (CK45) – Tap M42 900 rpm (Vc = 280 m/min) 673 rpm (Vc = 200 m/min) 60 rpm (Vc = 8 m/min) 14,000 mm/min (Fz = 1.42 mm) 115 mm/min (Fz = 0.18 mm) 270 mm/min (Fz = 4.5 mm) Depth / width of cut 2 / 60 mm – – * 15 % DC (2 min), all other information is 40 % DC 3333 4 5 6

Applications and parts Highlights Control technology Overview Technical data › Power diagrams DMU P / FD | DMC U / FD duoBLOCK SERIES Power diagrams 36 MONTHS WARRANTY FOR ALL MASTER spindles 3434 SK 40 / HSK-A 63 motor spindle speedMASTER SK 40 / HSK-A 63 motor spindle speedMASTER 15,000 rpm / 35 kW / 130 Nm 15,000 rpm / 46 kW / 200 Nm Torque (Nm) 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( 35 kW 40% 25 kW 100% 130 Nm 40% 86 Nm 100% 0 0 1 , 1 0 5 2 , 1 0 0 8 , 2 0 0 5 , 2 0 0 7 , 5 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 5 1 Power (kW) Torque (Nm) 30 15 7.5 3.8 1.9 0.9 0.5 0.2 0.1 200 Nm 40% 130 Nm 100% 46 kW 40% 30kW 100% 0 0 1 , 1 0 0 2 , 2 0 0 8 , 2 0 0 3 , 4 0 6 7 , 7 0 3 8 , 9 Power (kW) 25 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 0 5 2 , 1 0 0 5 , 2 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 5 1 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( SK 40 / HSK-A 63 motor spindle speedMASTER HSK-A 63 motor spindle speedMASTER 20,000 rpm / 35 kW / 130 Nm 30,000 rpm / 40 kW / 70 Nm Torque (Nm) 320 160 80 40 20 10 130 Nm 40% 86 Nm 100% 5 0 2 d e e p S ) m p r ( 35 kW 40% 25 kW 100% Power (kW) 30 15 7.5 3.8 1.9 0.9 0.5 0.2 0.1 Torque (Nm) 80 70 Nm / S6 20% 10 min 40kW / S6 10 min 32 kW / S1 100% 67 Nm / S6 40% 10 min 50 54 Nm / S1 100% 30 kW / S6 10 min 24 kW / S1 100% Power (kW) 50 40 30 10 10 0 d e e p S ) m p r ( 0 0 0 , 5 r a t s a t l e d 0 0 3 , 3 1 4 kHz 8 kHz 0 0 8 , 9 1 0 0 0 , 5 2 0 0 0 , 0 3 0 0 1 , 1 0 0 8 , 2 0 0 7 , 5 0 5 2 , 1 0 0 5 , 2 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 0 2

SK 50 / HSK-A 100 motor spindle powerMASTER SK 50 / HSK-A 100 motor spindle powerMASTER HSK-A 100 motor spindle powerMASTER 12,000 rpm / 44 kW / 288 Nm 12,000 rpm / 52 kW / 430 Nm 16,000 rpm / 52 kW / 404 Nm 288Nm 40% 187Nm 100% Torque (Nm) 630 400 200 160 100 63 5 0 2 d e e p S ) m p r ( Power (kW) Torque (Nm) 44 kW 40% 32 kW 100% 40 25 10 5 3.15 2 1,000 500 250 100 50 25 10 5 430 Nm 40% 300 Nm 100% 52 kW 40% 42 kW 100% 404 Nm 40 % 280 Nm 100 % 52 kW 40 % 42 kW 40 % Power (kW) Torque (Nm) 450 50 20 10 5 2 1 0.9 400 350 300 250 200 150 100 50 Power (kW) 55 50 45 40 35 30 25 20 15 10 5 0 0 0 , 1 0 0 4 , 1 0 5 4 , 2 0 6 0 , 4 0 0 0 , 8 0 0 0 , 0 1 0 0 0 , 2 1 0 2 0 5 d e e p S ) m p r ( 0 0 0 , 1 0 0 5 , 2 0 0 3 , 6 0 0 0 , 2 1 0 0 1 d e e p S ) m p r ( 0 0 2 0 0 3 0 0 4 0 0 5 0 0 7 0 0 9 0 0 0 , 0 1 0 0 0 , 6 1 powerMASTER SK 50 / HSK-A 100 motor spindle gear-driven spindle 5X-torqueMASTER SK 50 / HSK-A 100 gear-driven spindle 5X-torqueMASTER SK 50 / HSK-A 100 9,000 rpm / 77.5 kW* / 1,000 Nm* 8,000 rpm / 37 kW / 1,300 Nm 8,000 rpm / 52 kW / 1,800 Nm Power (kW) Torque (Nm) 2,048 512 128 32 1,300 Nm 40% 831 Nm 100% 37 kW 40% 27 kW 100% 1,800Nm 40% 1,564Nm 100% 52kW 40% 42kW 100% 3535 Power (kW) 64 32 8 Torque (Nm) 2,048 1,235 997 302 244 99 79 32 Power (kW) 64 32 16 8 4 2 Torque (Nm) 1,000 1,000 Nm 15% 700 Nm 40% 700 600 520 Nm 100% 0 4 7 0 0 0 , 3 100 0 2 d e e p S ) m p r ( All data collected with 40 % DC *15 % DC (2 min) 77,5 kW 15% 54 kW 40% 45 kW 100% 80 50 40 15 0 0 0 , 9 0 2 d e e p S ) m p r ( 0 9 1 0 0 4 0 0 4 , 1 0 0 0 , 8 0 2 d e e p S ) m p r ( 5 9 1 3 3 2 0 0 4 0 0 4 , 1 2 4 6 , 1 2 8 0 , 5 0 0 0 , 8

Applications and parts Highlights Control technology Overview Technical data › Power diagrams › Floor plans SPINDLE RANGE Speed | Tool carrier Power (40 % DC), torque (40 % DC) Speed range: Spindle run-up time DMU | DMC DMU | DMC DMU | DMC DMU | DMC DMU | DMC 80 P / U duoBLOCK 90 P / U duoBLOCK 100 P / U duoBLOCK 125 P / U duoBLOCK 160 P/ U duoBLOCK 15,000 rpm | SK 40 / HSK-A 63* 35 kW, 130 Nm | 0 – 15,000 rpm: 1.65 sec. 20,000 rpm | SK 40 / HSK-A 63* 35 kW, 130 Nm | 0 – 20,000 rpm: 2.6 sec. 15,000 rpm | SK 40 / HSK-A 63* 46 kW, 200 Nm | 0 – 15,000 rpm: on request 30,000 rpm | HSK-A 63 40 kW, 67 Nm | 0 – 30,000 rpm: on request 12,000 rpm | SK 50 / HSK-A 100* 44 kW, 288 Nm | 0 – 12,000 rpm: 3.5 sec. 12,000 rpm | SK 50 / HSK-A 100* 52 kW, 430 Nm | 0 – 12,000 rpm: 4.5 sec. 9,000 rpm | SK 50 / HSK-A 100* / *** 77.5** / 54 kW, 1,000** / 700 Nm 0 – 9,000 rpm: 1.9 sec. 16,000 rpm | HSK-A 100* 52 kW, 404 Nm | 0 – 15,000 rpm: 4.7 sec. 8,000 rpm | SK 50 / HSK-A 100* 37 kW, 1,300 Nm | 0 – 8,000 rpm: on request 8,000 rpm | SK 50 / HSK-A 100* 52 kW, 1,800 Nm | 0 – 8,000 rpm: on request • • • • • • • • • – – • • – – • – • – – • • • – • • • • – • • • • – • • • • – • • • • – • • • • – • 3636 • standard • optional – not available * optional ** 15 % ED (2 min) *** only in connection with shoulder / face contact SPINDLE RANGE MILL-TURN Speed | Tool carrier Power (40 % DC), torque (40 % DC) Speed range: Spindle run-up time 15,000 rpm | HSK-A 63 35 kW, 130 Nm | 0 – 15,000 rpm: 1.65 sec. 20,000 rpm | HSK-A 63 35 kW, 130 Nm | 0 – 20,000 rpm: 2.6 sec. 12,000 rpm | HSK-A 100 44 kW, 288 Nm | 0 – 12,000 rpm: 3.5 sec. 12,000 rpm | HSK-A 100 52 kW, 430 Nm | 0 – 12,000 rpm: 4.5 sec. 8,000 rpm | HSK-A 100* 37 kW, 1,300 Nm | 0 – 8,000 rpm: on request 8,000 rpm | SK 50 / HSK-A 100* 52 kW, 1,800 Nm | 0 – 8,000 rpm: on request DMU | DMC DMU | DMC DMU | DMC DMU | DMC 80 FD duoBLOCK 100 FD duoBLOCK 125 FD duoBLOCK 160 FD duoBLOCK • • • • • – – – • • – • – – • • – • – – • • – • • standard • optional – not available * optional ** 15 % ED (2 min) *** only in connection with shoulder / face contact

Applications and parts Highlights Control technology Overview Technical data › Floor plans DMU P / FD (Continued) Floor plan DMU 125 P / FD duoBLOCK Side view 470 Plan view with wheel magazine, 63 pockets 5 5 8 , 3 2 6 4 , 3 ) r e v o c l e e t s ( t h g e h w a l c . x a M i 5 , 2 9 2 , 3 e n i z a g a m t u o h t i w i t h g e h t r o p s n a r T h t d w i t r o p s n a r T 8 7 5 , 3 2 5 9 4,964 Hydraulic clamping unit 8,5 0 1.3 R Chip conveyer 6,144 Floor plan DMU 160 P / FD duoBLOCK Side view Plan view with wheel magazine, 63 pockets 9 0 1 , 4 i h t g e h t r o p s n a r T 5 1 7 , 3 l e v a r t d n a l h t d w i t r o p s n a r T 7 7 2 , 4 2 6 0 , 6 l e v a r t a e s h t d w i t r o p s n a r T 8 0 8 , 3 3838 6,100 7,503 8,683 DMC U / FD Floor plan DMC 80 U / FD duoBLOCK Seitenansicht Plan view with wheel magazine, 63 pockets r e t l i f t s i m l i o l a n o i t p O 8 5 6 , 3 i t h g e h t r o p s n a r T 9 5 0 , 3 5 7 9 4,999 h t d w i t r o p s n a r T 9 4 7 , 2 4 3 4 , 2 Chip conveyer 9 0 1 , 3 R 6,068

DMC 90 U duoBLOCK Side view Plan view with chain magazine, 60 pockets 8 7 0 , 3 i t h g h t r o p s n a r t 5,006 Floor plan DMC 100 U / FD duoBLOCK Side view r e t l i f t s i m l i o l a n o i t p O 6 5 8 , 3 0 2 3 , 3 e n i z a g a m t u o h t i w i t h g e h t r o p s n a r T 5,702 Floor plan DMC 125 U / FD duoBLOCK Side view 5 . 9 1 3 , 3 r e t l i f t s i m l i o l a n o i t p o 5 . 5 5 8 , 3 e n i z a g a m t u o h t i i w h t g e h t r o p s n a r T 5,822 3 4 1 , 4 3 8 4 , 3 h t d w i t r o p s n a r T Chip conveyer 1 1 3 1 R 6,075 Plan view with wheel magazine, 63 pockets 9 7 1 , 3 h t d w i t r o p s n a r T 8 4 1 , 4 Chip conveyer 9 0 1,3 R 6,822 3939 Plan view with wheel magazine, 63 pockets 5 . 8 9 4 , 3 h t d w i t r o p s n a r T 8 4 3 , 4 Chip conveyer 0 0 1,3 R 7,002 2 5 9 2 5 9 2 5 9 Floor plan DMC 160 U / FD duoBLOCK Side view Plan view with wheel magazine, 63 pockets i t h g e h t r o p s n a r T 5 1 7 , 3 0 8 6 , 5 2 5 9 l e v a r t d n a l h t d w i t r o p s n a r T 7 7 2 , 4 l e v a r t a e s h t d w i t r o p s n a r T 4 0 7 , 3 Chip conveyer Layouts without coolant system and cooling units are shown. Subject to change, details on request 10,088

Applications and parts Highlights Control technology Overview Technical data DMU P / FD | DMC U / FD duoBLOCK SERIES Technical data Working area X-, Y- and Z-axes Table / Workpiece mounting surface / Workpieces NC rotary table Table size Maximum table load Turn-mill table (FD) Table size Maximum table load NC-controlled swivelling milling head (B-axis) DMU 80 P / FD dB DMU 90 P dB DMU 100 P / FD dB mm 800 × 1,050 × 850 900 × 1,050 × 850 1,000 × 1,250 × 1,000 rpm mm kg rpm mm kg 40 40 35 ø 900 × 700 ø 900 × 700 ø 1,100 × 900 1,800 800 ø 890 1,500 • 1,800 – – – • 2,200 800 ø 1,000 1,600 • Swivel range (0 = vertical / 180 = horizontal) Degrees −30 to 180 −30 to 180 −30 to 180 Rapid traverse and feed 5-axis options 5X torqueMASTER – NC-controlled B-axis with gear-driven spindle rpm 30 • Swivel range (0 = vertical / 180 = horizontal) Degrees 0 to 180 40 Rapid traverse and feed rpm NC-controlled swivelling milling head (A-axis) 30 • Swivel range (0 = vertical / −90 = horizontal) Degrees −125 / +35 rpm rpm kW Nm 30 15,000 SK 40 / FD: HSK-A 63* 35 / 25 130 / 86 SK 40 / FD: HSK-A 63 Pockets 40 (63, 123) m/min m/s2 60 7 Rapid traverse and feed Main drive Integrated motor spindle Tool holder Power (40 / 100 % DC) Torque (40 / 100 % DC) Tool changer Tool holder Tool magazine wheel Linear axis (X / Y / Z) Feed speed, rapid traverse speed Acceleration Feed force Pmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 Psmax (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 Machine data Space requirements of base machine plus chip conveyor, without internal coolant supply Machine height (standard machine) Machine weight 30 – – 20,000 SK 40 35 / 25 130 / 86 SK 40 60** 60 7 30 • 0 to 180 30 • −125 / +35 30 15,000 / FD: 12,000 SK 40 / FD: HSK-A 100 35 / 25 / FD: 44 / 32 130 / 86 / FD: 288 / 187 SK 40 / FD: HSK-A 100 40 (63, 123) 60 6 / 5 / 6 kN µm µm m2 m kg 13 / 18 / 25 13 / 18 / 25 15 / 20 / 28 5 4 20.4 3.7 18,000 5 4 22.6 3.1 18,000 6 5 24 3.6 24,500 • standard • optional – not available * HSK-A tool holder included as standard with mill / turn machines ** chain magazine

DMU 125 P / FD dB DMU 160 P / FD dB DMC 80 U / FD dB DMC 90 U dB DMC 100 U / FD dB DMC 125 U / FD dB DMC 160 U / FD dB 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 800 × 1,050 × 850 900 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 35 15 40 40 35 35 15 ø 1,250 × 1,100 ø 1,600 × 1,250 800 × 630 ø 800 × 630 1,000 × 800 1,000 × 800 1,250 × 1,000 2,800 500 ø 1,250 2,600 • 4,500 400 ø 1,600 4,500 • 1,400 800 ø 800 × 630 1,400 • 1,400 – – – • 2,000 800 ø 900 × 700 1,600 • 2,000 500 ø 1,100 2,000 • 4,000 400 ø 1,400 3,500 • −30 to 180 −30 to 180 −30 to 180 −30 to 180 −30 to 180 −30 to 180 −30 to 180 30 • 30 • 30 • 0 to 180 0 to 180 0 to 180 30 • 30 • 30 • 30 – – 30 • 30 • 30 • 0 to 180 0 to 180 0 to 180 30 • 30 • 41 30 • −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 −125 / +35 30 30 30 30 30 30 15,000 / FD: 12,000 15,000 (12,000) SK 40 / SK 40 / 15,000 SK 40 / FD: HSK-A 100 FD: HSK-A 100 FD: HSK-A 63* 35 / 25 / FD: 44 / 32 35 / 25 / FD: 44 / 32 130 / 86 / FD: 288 / 187 130 / 86 / FD: 288 / 187 35 / 25 130 / 86 SK 40 / SK 40 / SK 40 / FD: HSK-A 100 FD: HSK-A 100 FD: HSK-A 63 20,000 SK 40 35 / 25 130 / 86 SK 40 15,000 / FD: 12,000 15,000 / FD: 12,000 15,000 / FD: 12,000 SK 40 / SK 40 / SK 40 / FD: HSK-A 100 FD: HSK-A 100 FD: HSK-A 100 35 / 25 / FD: 44 / 32 35 / 25 / FD: 44 / 32 35 / 25 / FD: 44 / 32 130 / 86 / FD: 288 / 187 130 / 86 / FD: 288 / 187 130 / 86 / FD: 288 / 187 SK 40 / SK 40 / SK 40 / FD: HSK-A 100 FD: HSK-A 100 FD: HSK-A 100 40, (63,123) 63 (123) 63 (123 / 183 / 273 / 363) 60 (120, 180)** 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363 / 453) 60 6 / 5 / 6 60 6 / 4 / 7 60 7 60 7 60 6 / 5 / 6 60 6 / 5 / 6 60 6 / 4 / 7 15 / 20 / 28 20 / 30 / 35 13 / 18 / 25 13 / 18 / 25 15 / 20 / 28 15 / 20 / 28 20 / 30 / 35 6 5 27 3.9 27,000 7 5 54.5 3.7 37,000 5 4 22.4 3.7 21,000 5 4 21.06 3.47 20,500 6 5 28.5 3.5 26,500 6 5 31.6 3.9 29,500 7 5 50.6 4 42,000

Applications and parts Highlights Control technology Overview Technical data › Options DMU P / FD | DMC U / FD duoBLOCK SERIES Options Tool holder HSK-A 63 / BT 40 / CAT 40 – HSK-A for turn-mill machines as standard HSK-A 100 / BT 50 / CAT 50 – HSK-A for turn-mill machines as standard Manual table options Hydraulic clamping for table Automation / Measurement / Monitoring Infrared measuring sensor: HEIDENHAIN TS 460 / Renishaw PP60 (OMP 60) High-precision measuring probe Renishaw PP600 (OMP 600) Tool measurement in the working area – Blum Laser DIGILOG Mechanical tool breakage detection in the tool magazine Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools Four-colour signal lights Coolant / Chip disposal 42 Coolant unit 980 liter, paper band filter, ICS 40 bar 80 bar internal coolant supply frequency-controlled ICS coolant unit – Alu / casting filter package Temperature control for the 600 / 980 litre internal coolant supply system Air cooling through the spindle Technology cycles and software options Grinding package (only in combination with FD) 3D quickSET Application Tuning Cycle ATC DECKEL MAHO PACKAGE MDYNAMICS (only in combination with SIEMENS) Sensor package i4.0 Maintenance package i4.0 Interpolation turning Eccentric turning (only in combination with FD) gearSKIVING (only in combination with FD) General options Control panel for loading station Increased Accuracy Package µPrecision Rough Cutting Package Shatterproof safety glass viewing panels (Standard with FD) Operating mode 4 “Process monitoring in production” Electronic handwheel • standard • optional – not available DMU 80 P / FD dB DMU 90 dB DMU 100 P / FD dB • • • • • • • (FD) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • – • • • • • • – • • • • • • – – • • – • • • • • • • • • • • – • • • • • • • • • • • • • – – • • – • • • •

DMU 125 P / FD dB DMU 160 P / FD dB DMC 80 U / FD dB DMC 90 U dB DMC 100 U / FD dB DMC 125 U / FD dB DMC 160 U / FD dB • • • • • • • • • • • • • • • • • • • • • (FD) (FD) (FD) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • – • • • • • • – • • • • • • – – • • – • • • • • • • • • • • – • • • • • • • • • • • • • – – • • – • • • • • • • • • • • • • • • • • • (FD) (FD) • • • • • • • • • • • • • • • • • • • • • • 43 • • • • • • • • • • • • • • • • • • • • • •

DMGMORI.COM DMG MORI Service – fast and reliable! “Our service commitment will meet your expectations with the highest quality of service!” Available for you around the clock: service-hotline.dmgmori.com Top quality at fair prices. It's a promise! Spare Parts: 96 % global availability Spindle Service with Fair Price Guarantee Training: Professional training at highest standards Service Products: Our protective shield for your DMG MORI machine For further information please contact your local DMG MORI office. . s e v i t a n r e t l a C N C d n a t n e m p i u q e , s n o i t p o e m o s e d u l c n i y a m e r e h d e t c i p e d s e n i h c a m e h T . d e v r e s e r s t h g i r e t a d p u l a c i n h c e T . n o i t a c i f i d o m o t t c e j b u S N E _ 0 2 2 1 _ 8 3 4 0 0 2 0 2 P