DMU | DMC monoBLOCK Series ENUK

Applications and parts Highlights Control technology Overview Technical data DMU | DMC monoBLOCK SERIES monoBLOCK – The benchmark in all sectors The monoBLOCK series has a machine concept for every sector: Be it 5-axis simultaneous machining, highly dynamic high-speed milling, integrated mill-turning, high-torque cutting or the broad field of productive parts machining in 5 axes. With the monoBLOCK machines, every component produced becomes an impressive masterpiece. 02 LIFESTYLE Keel bearing plate for sailing yacht

DIE & MOLD MACHINE CONSTRUCTION Die casting mold gearbox cover made of tool steel Structure component made of aluminum AEROSPACE Turbine disk made of Inconel ENERGY MEDICAL AUTOMOTIVE Pelton blade made of tool steel Titanium knee joint Rim made of aluminum 03

Applications and parts › Technology Excellence Highlights Control technology Overview Technical data EXCELLENCE CENTER No. 1 in Technology Excellence The synergy between machine builder and component manufacturer has to fit. With the two technology excellence centers DIE & MOLD and AEROSPACE in Pfronten, DMG MORI offers its customers experts at eye level who know the industries, its requirements as well as the players and future developments. Customers can expect advice from holistic technology solutions right through to cross-machine turn-key process development, i. e.: machine design, tools, clamping systems, programming DIE & MOLD EXCELLENCE CENTER + Over 50 years experience and over 20,000 successful customers in the DIE & MOLD sector + Holistic product portfolio for everyone Workpieces from 10 to 6,000 mm and up to 150 t + Standardized and individual Automation + Best surface qualities up to 0.15 µm thanks to permanently accurate linear drives with up to 2 g acceleration and measuring systems from MAGNESCALE 0404 Machine Highlights + speedMASTER spindles up to 30,000 rpm or up to 200 Nm + Direct Drive in the C axis for dynamic machining and best surface quality + Exclusive DMG MORI technology cycles and software options: 3D quickSET for highest kinematic accuracy, ATC for optimum surface qualities + Die & Mold package, consisting of: – NC swivelling rotary table Direct Drive C-axis – VCS Complete – ATC (Application Tunig Cycle) DMC 65 monoBLOCK with RPS3

AEROSPACE EXCELLENCE CENTER + Over 20 years of technology experience for all applications and materials + Green Button process Process development in consideration of measuring and monitoring to ensure unmanned production with maximum process reliability + Additive Manufacturing: Laser cladding and selective laser melting in the powder bed + 20 years milling-turning technology Best in Class for Casings and Rotatives + New: technology integration grinding Machine Highlights + Motor spindles with up to 30,000 rpm (67 kW, 40 Nm) for machining structural aluminium components with small and complex cavities + Highly dynamic swivel rotary table with Direct Drive in A / C axis for blisk processing + Process monitoring through DMG MORI technology cycles MPC, TCC as well as software solutions like the CONDITION ANALYZER + Advanced machining possibilities through DMG MORI technology cycles, e. g. Interpolation Turning, eccentric turning or Alternating Speed BLISK Machine: DMU 65 monoBLOCK Dimension: ø 450 × 120 mm Material: Ti6Al4V 0505 DMU 65 monoBLOCK

Applications and parts Highlights Control technology Overview Technical data DMU | DMC monoBLOCK SERIES The all-rounder! Be it individual or universal, the machine concept of monoBLOCK machines with their comprehensive range of options provides a solution for every application. A wide range of table solutions from highly dynamic 5-axis machining with Direct Drive to Mill Turn operations as well as the widest selection of spindles are the basis for the optimal configuration of your machine. Large door openings with unique access to the working area give the operator impressive freedom and perfect handling. 06 ERGONOMIC PRECISE + Large door opening with unique access to the working area, even with a pallet changer + Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard + Unrestricted crane loading of up to 2,600 kg + Positioning accuracy down to 5 µm in the standard version + The most compact machine on the market with a + Stiff construction with high static masses and footprint of just 8 m2 (DMU 65 monoBLOCK) balanced moving parts + Quick and easy to set up thanks to its three-point support + 55 mm roller guideways in all axes (45 mm on the 65er) Please note: The results of machining and performance trials listed in this catalogue are to be taken as examples. The results may vary slightly due to the site conditions and cutting conditions.

monoBLOCK Ergonomic Precise Versatile CELOS Over 35 years of 5-axis expertise 07 VERSATILE CELOS + Universal – swivelling rotary table with single or twin drive + Milling and turning – complete machining at up to 5,400 Nm + Dynamic – 3 different table options with Direct Drive on the A and C axes + Productive – with up to six pallets in the system + CELOS from DMG MORI allows consistent administration, documentation and visu- alization of order, process and machine data + CELOS can be extended with apps and is also compatible with your company’s existing infrastructures and programs

Applications and parts Highlights › Ergonomic Control technology Overview Technical data DMU | DMC monoBLOCK SERIES Unique ergonomics! With a footprint of 8 m2, the monoBLOCK is the most compact machine in its class on the market. The perfect accessibility and visibility of the working area also provide maximum user satisfaction! The working area can also be loaded from above. 1 Three-point support with the inherently rigid monoBLOCK and crane hook design for rapid installation 2 Palletisation option with unrestricted access to the working area 3 Optimal chip removal and chip disposal from the machine to the rear – 1,385 × 1,000 mm large chip aperture (65: 860 × 640 mm, 85: 1,080 × 800 mm, 105: 1,180 × 1,000) 4 Stainless steel covers in working area 08 Prevention of soiling and best accessibility 5 The most compact machine on the market just 8 m2 of space required for the DMU 65 monoBLOCK (12.3 m2 for the 85, 18.2 m2 for the 105 and 28.5 m2 for the 125) 6 CELOS simplifies and speeds the process from the idea to the finished product 7 Improved functionality The safety glass can be removed from outside the machine 8 8 Retention of value / long-life surfaces Premium range built to a high standard for superior scratch resistance and protection against damage 4 2 3 1 5

UNRESTRICTED CRANE LOADING OF UP TO 2,600 kg Ergonomic Precise Versatile CELOS 7 6 0909 HIGHLIGHTS + Large door opening with unique access to the working area for quick and ergonomic set-up of workpiece and tools + Crane loading from above to over the table centre + Door opening of up to 1,900 mm (1,310 / 1,500 / 1,650 mm on the DMU 65 / 85 / 105 monoBLOCK) + Full accessibility to the working area and tool magazine, even with automation EASE OF MAINTENANCE A Oil mist extraction through the magazine* B Coolant unit C Magazine with swing arm tool changer for up to 180 tools D Control cabinet under the tool magazine E Chip disposal to the rear* F Central Fluidbox best accessibility * Option A C B F E D

Applications and parts Highlights › Precise Control technology Overview Technical data DMU | DMC monoBLOCK SERIES Precise and stable – for perfect machining results The monoBLOCK series produces optimal milling capability, the best machining performance and excellent levels of precision thanks to its extreme stiffness and stability. These top levels of performance are achieved by the high static masses of the monoBLOCK and detailed FEM analysis. The weight-optimised EN GJS 600-3 moving parts provide high process dynamics. Standard cooling measures 1 Cooled X, Y and Z axis motors 2 Cooled A- and C-axis motors 3 Cooled C-axis gear 10 4 Cooled motor plate of the X, Y and Z-axis motors 5 Internally cooled X, Y and Z- ball screw drive 2 6 Cooled linear guideways in the Z-axis 7 Cooled ball screw bearing in Z-axis 8 Constant temperature in the machine by covering Y-axis and using fans (two in X-axis, one in Y-axis) 3 2 9 Multi-sensor compensation four sensors: Spindle, cabin, Y-slide, machine body, increased number of compensation support points C-axis 4.3 kW coolant unit Linear encoders in the X-,Y- and Z-axes 4 1 5 6 7 9 COMPREHENSIVE COOLING MEASURES FOR MAXIMUM LONG-TERM ACCURACY AS STANDARD

Applications and parts Highlights › Versatile Control technology Overview Technical data DMU | DMC monoBLOCK SERIES Individual or universal – a solution for every application UNIVERSAL | SWIVELLING ROTARY TABLE WITH SINGLE OR TWIN DRIVE MILLING AND TURNING | COMPLETE MACHINING RATED AT UP TO 5,400 Nm 12 5-axis simultaneous machining up to 2,600 kg and machining of negative angles Maximum productivity through complete machining on one machine with speeds up to 1,200 rpm LONG-TERM PRECISION | SWIVELLING ROTARY TABLE WITH WIDIRECT DRIVE IN C-AXIS* DYNAMIC | DIRECT DRIVE IN THE A- AND C-AXES** Highest long-term precision (even with continuous operation) and dynamics (simultaneous operation) in the C-axis Highly dynamic Direct Drive technology in the A- and C-axes (tandem) for the highest levels of precision and dynamics *not available for DMU 105 / 125 monoBLOCK **available for DMU | DMC 65 monoBLOCK

Applications and parts Highlights Control technology › CELOS Overview Technical data 14 Simplified machine operation. Complete integration of the machine in the operating organization. SMARTkey Personalized authorization of the operator: Individually adapted access rights to the control system and the machine. CELOS ON THE ERGOline CONTROL WITH 21.5″ MULTI-TOUCH SCREEN Standardized Measurable Simple machine operation for all new high-tech machines made by DMG MORI. End-to-end End-to-end administration, documentation and visualization of order, process and machine data. Open Direct data import from MES and ERP systems. Integration of any external program and web contents. With the DMG MORI MESSENGER all status information of the linked machines and devices is available at a glance. Regular and automated reports boost transparency in production. Future-proof Simple PLC-independent CELOS update to the latest version from every existing version. The data is reliably migrated and all functions supported by the PLC will then be available to the full extent.

DMU | DMC monoBLOCK SERIES – From the idea to the finished product Ergonomic Precise Versatile CELOS CELOS offers a standardized user interface for all new high-tech DMG MORI machines. CELOS APPs enable end-to-end administration, documentation and visualization of order, process and machine data. This also simplifies, standardizes and automates machine operation. Standard APPs support the machine operator during preparation, optimization and systematic processing of production orders. CELOS APPs – 3 EXAMPLES 15 JOB MANAGER Systematic planning, administration and preparation of orders. + Machine-based creation and configuration of new orders + Structured saving of all production-relevant data and documents + Automatic order data import with the help of the job import function APPLICATION CONNECTOR Your application directly on the machine. + Integration of own systems (e. g. MES, ERP) and access to Intranet / Internet directly on the CELOS machine + Creation of up to 20 own connections as CELOS APPs on the CELOS user interface + Simple remote control (RDP or VNC) or web connections directly from CELOS MESSENGER Current status data from networked machines and devices in production at a glance. + DMG MORI Monitoring for all machines and devices in production networked via DMG MORI Connectivity + Automatically generated one-page reports + Maximum flexibility thanks to the creation of customized dashboards

Applications and parts Highlights Control technology Overview Technical data CONTROL TECHNOLOGY MPC 2.5 Machine Protection Control NEW + Rapid shutdown in case of a crash + Torque monitoring for drilling and thread-cutting + In-process vibration monitoring + Determination of tool wear, prevention of drill breakage + Analysis of imbalance of tools + State of bearing diagnostics of the milling spindle + NEW: Automatic sister tool change in dependence on tool life and MPC reaction in the process 16 MPC SPINDLE GRAPH 120% 100% The visualization in the CELOS SideScreen offers a clear overview of process values, warnings and limits. 80% 60% 40% 20% Spindelleistung Akt. Stoß Limit Limit Limit max. Limit max. Imbalance, vibration, impact

CONTROL TECHNOLOGY VCS Complete – volumetric calibration at the touch of a button + Geometric fingerprint of the machine, volumetric calibration at the touch of a button + Detection and compensation of geometrical, positioning and angular errors of all axes + Easy handling and implementation by the customer directly at the machine + Data recording for further analysis ACCURACY DEVIATION (µm) µm Possible accuracy deviation without VCS Complete 30 % more precise VCS calibration Constant accuracy through with VCS Complete Life cycle 10 (years) Comparison of accuracy deviation over the life cycle of a machine tool with and without VCS Complete. In addition to the initial accuracy optimization, the accuracy of the machine can be optimized with each VCS calibration over its entire life cycle. 17 1 2 3 1: Calibration ball 2: Carbon rod 3: Magnet

Applications and parts Highlights Control technology Overview Technical data Exclusive, optionally available DMG MORI technology cycles 3D quickSET Quick and easy for maximum precision + Toolkit for checking and correcting the kinematic precision of 5-axis machine configurations + All head variants and all table axes ATC – APPLICATION TUNING CYCLE Process optimisation at the push of a button LASER MEASURING SENSOR PACKAGE Enhanced measuring options with a laser measuring sensor + Process-oriented feed drive tuning + Measurement of slots and grooves + Minimised machining time with maximised component quality, irrespective of workpiece weight + High surface quality during finishing + Measurement in hard-to-reach areas + Measurement of individual points + Package with manual and automatic calibration 18 TCC – Tool Control Center Process security and efficiency MAINTENANCE PACKAGE i4.0 + Chip detection on plan pad and tool cone + Monitoring of pull-in force + Cutting edge control in process by symmetry monitoring of the bending moment per cutting edge + Visualization of the bending moment over time via Graph Reduced maintenance without manual intervention + Automatic recognition of tool pull-in force for consistently high process stability + Predefined cycle for automatic lubrication, every 75 h or after 20,000 tool changes + Detection of leakage and measuring of usage of pneumatics system MULTITOOL Reduced tool change times + Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill + Several “sister tools” on one main tool holder + Reduction of tool change times + Saves tool magazine space

CONTROL TECHNOLOGY High-end CNCs for safe processes and maximum precision SIEMENS 840D SL OPERATE HEIDENHAIN TNC 640 + Highly simplified interactive programming with identical “look and feel” for turning and milling + SINUMERIK Operate user interface + ATC*, 3D quickSET* + Powerful 32-bit multiprocessor system and controller, 1 GB RAM + Fast block processing time of approx. 0.6 ms + Look-ahead function for up to 150 NC blocks (capable of parameterisation) + Unique, highly detailed 3D simulation display + Optimised TNC user interface + HSCI – HEIDENHAIN Serial Controller Interface + Conversational or ISO programming + Rapid program generation with plain text programming + Graphical programming + Collision monitoring (DCM) + ATC*, 3D quickSET* + Graphical simulation of the + Powerful dual-core processor machining process with overhead view, triple-plane display and 3D display; synchronised display during the machining process + DECKEL MAHO Package MDynamics*, optional optimisation of surface finish and speed for smoothing surface transitions * Option (Intel i7-3, 2 Cores) + Optimised ADP (Advanced Dynamic Prediction) motion control for improved surfaces and quicker machining (block processing time less than 0.5 ms) + Dynamic look-ahead function with no path restrictions + Dynamic Efficiency with adaptive feed control AFC and trochoidal milling as standard (Active Chatter Control ACC optional) * Option 19 MAPPS V** + FANUC based + User memory with large capacity of 6 GB as standard + Equipped with simple and easy- to-follow conversational programming function + Quick access to required information by manual data search function + Two multi-touch panels + 3D machining simulation for easy geometry checking + 6-window display for checking required machine information at the same time + Improved set-ups by displaying required machine information according to the operation * Option ** available only for DMU 75 monoBLOCK

Applications and parts Highlights Control technology Overview › Working area Technical data DMU | DMC monoBLOCK SERIES monoBLOCK – A large working area in the smallest footprint True greatness comes from within. In a compact footprint the monoBLOCK series can accommodate workpieces up to 1,400 mm in diameter and 2,600 kg in weight. The working area can be loaded from above with no restrictions and, partly thanks to the standard stainless steel cladding in the working area, the machines retain their value. 2020 just 8 m2 Footprint just 12.3 m2 Footprint Travel X / Y / Z Table size Maximum load mm mm kg Workpiece dimensions mm DMU 65 monoBLOCK DMU 75 monoBLOCK DMU 85 monoBLOCK Swivelling rotary table* Swivelling rotary table* Swivelling rotary table* 735 / 650 / 560 ø 650 600 / 1,000** 0 5 3 590 840 0 0 5 0 5 3 750 / 650 / 560 ø 650 600 590 840 935 / 850 / 650 ø 850 × 750 1,000 / 1,500** 0 0 5 0 1 4 740 1,040 0 9 5 * more detailed dimensional drawings available on request, restrictions dependent on swivel angle, ** swivelling rotary table with twin drive

GLOBALLY UNIQUE – THE HIGHEST MAXIMUM LOAD 5-axis simultaneous machining with a swivelling rotary table for components weighing up to 2,600 kg 2121 just 28.5 m2 Footprint just 18.2 m2 Footprint DMU 95 monoBLOCK Swivelling rotary table* 950 / 850 / 650 ø 850 × 750 1,000 DMU 105 monoBLOCK Swivelling rotary table* 1,135 / 1,050 / 750 ø 1,050 × 850 1,500 / 2,000** DMU 125 monoBLOCK Swivelling rotary table* 1,335 / 1,250 / 900 ø 1,250 × 1,000 2,000 / 2,600** 740 1,040 0 1 4 0 9 5 0 1 3 730 1,240 0 9 6 0 5 2 600 1,400 0 9 7

Applications and parts Highlights Control technology Overview › Table variants › Modular system Technical data DMU | DMC monoBLOCK SERIES Table variants for every application Swivelling rotary table – drive from one side DMU 65 DMU 85 monoBLOCK monoBLOCK DMU 105 monoBLOCK DMU 125 monoBLOCK Table diameter Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rmp ø 650 in 800 × 650 ø 850 × 750 in 1,000 × 750 ø 1,050 × 860 in 1,200 × 850 ø 1,250 × 1,000 in 1,400 × 1,000 600 2,000 40 3,400 20 1,000 3,550 30 4,900 15 1,500 7,200 30 8,300 15 2,000 6,300 30 15,800 15 Swivelling rotary table with Tandem Drive – drive from both sides Table diameter Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rpm ø 650 in 800 × 650 ø 850 × 750 in 1,000 × 750 ø 1,050 × 860 in 1,200 × 850 ø 1,250 × 1,000 in 1,400 × 1,000 1,000 3,600 50 5,700 20 680 1,500 5,000 40 9,200 15 850 2,000 7,200 30 17,400 15 2,600 6,300 30 25,300 15 1,050 1,250 Mill-turn swivelling rotary table with single / twin Direct Drive technology 22 Table diameter Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rpm 600 / 600 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 1,000 1,200 2,050 800 4,000 500 5,400 500 3,400 / 5,700 4,900 / 9,200 8,300 / 17,400 15,800 / 25,300 20 15 15 15 Swivelling rotary table with Direct Drive technology in the C-axis and a gear-driven A-axis (single / tandem)*** Table diameter Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rpm 650 600 / 1,000 (DMC: 500) 900 80 850 1,000 / 1,500 (DMC: 800) 1,630 80 3,400 / 5,700 6,300 / 11,300 20 15 Swivelling rotary table with Direct Drive technology in the A- (tandem) and C-axes**** Table diameter Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rpm ø 600 600 900 80 1,900 20 – – – – – – Swivelling rotary table for single / twin pallet changer (DMC monoBLOCK) Pallet size Max. load C-axis torque* C-axis speed A-axis torque* A-axis speed mm kg Nm rpm Nm rpm 500 × 500 630 × 630 500 / 500 (600)** 800 / 800 (1,500)** 2,000 / 3,600 3,600 / 5,000 40 30 2,800 / 5,000 6,600 / 13,700 20 15 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – *torque = 100 % ED **crane loading in the working area ***available for DMU | DMC 65 / 85 monoBLOCK; single drive for DMU 75 / 95 monoBLOCK **** available for DMU | DMC 65 monoBLOCK

DMU | DMC monoBLOCK SERIES Modular system Spindles (torque and power = 40 % DC) 15,000 rpm 130 Nm / 35 kW SK40 / HSK-A63 20,000 rpm 130 Nm / 35 kW SK40 / HSK-A63 30,000 rpm 67 Nm / 40 kW HSK-A63 15,000 rpm 200 Nm / 46 kW SK40 / HSK-A63 12,000 rpm 288 Nm / 44 kW SK50 / HSK-A100 12,000 rpm 430 Nm / 52 kW SK50 / HSK-A100 Tool magazines Production 60 / 90 / 120 / 180 tools (SK40 / HSK-A63) 23 60 / 90 tools (SK50 / HSK-A100) 30 tools as standard Coolant system and production package Chip conveyor Tables Swivelling rotary table (A-axis: single or tandem drive) Mill-turn swivelling rotary table with Direct Drive technology in the C-axis Swivelling rotary table with Direct Drive technology in the A- and C-axes (A-axis: tandem drive) Swivelling rotary table with Direct Drive technology in C-axis and a gear-driven A-axis (A-axis: single or tandem) Swivelling rotary table for pallet changer

Applications and parts Highlights Control technology Overview › Automation Technical data Pallet changer for three pallets in a footprint of less than 4 m2 with optimum accessibility DMC 65 / 85 monoBLOCK More productivity with a pallet changer HIGHLIGHTS – STANDARD + Full package including swivelling rotary table and chip conveyor + Automatic pallet changer for a total of three pallets + Crane loading into the working area for workpieces weighing up to 1,500 kg + 800 kg maximum load and workpieces up to 800 mm in diameter per pallet + Best accessibility and ergonomics on the market: Unrestricted accessibility from the front to the working area and crane loading from above to the centre of the table + Space requirement of just 17 m2 (including chip conveyor and coolant system on the DMC 65 monoBLOCK) 24 DMC 65 / 85 monoBLOCK – Automatic pallet changer with three pallets as standard Pallet size Maximum load max. loading (crane loading) Workpiece dimensions mm kg kg mm *crane loading in the working area (optional for DMC 65 / 85 monoBLOCK) DMC 65 / 75 monoBLOCK 500 × 500 500 600 / 1,000* DMC 85 / 95 monoBLOCK 630 × 630 800 1,000 / 1,500* 2 9 3 320 630 0 0 5 1 8 4 490 800 0 9 5 Machine interior with shuttle unit

Unrivalled accessibility and ergonomics to 1: Working area 2: Tool magazine 3: Pallet changer 2 1 3 just 17 m2 Footprint HIGHLIGHTS- MACHINE WITH RPS 6 + 6 pallets in the system + Available for the DMC 65 / 85 monoBLOCK + Machine-integrated for simplest operation + For automatic loading onto the setup station or directly into the work area of the machine + Minimal footprint of just 21 m2, incl. chip conveyor and coolant system (DMC 85 monoBLOCK: 35.3 m2) + Also available as a mill-turn variant 25 DMC 65 / 85 monoBLOCK with RPS 6 rotary storage – The compact 21 m2 solution

Applications and parts Highlights Control technology Overview › Mill-turn technology Technical data DMU monoBLOCK Automatization! The flexible automation solutions from DMG MORI ensure maximum machine utilization and thus lead to a reduction in machining and personnel costs. DMG MORI automation solutions range from machine- integrated solutions to advanced systems for linking several machines together. The accessibility of the work area and the ergonomics for the operator are always given. 26 PH CELL – COMPACT PALETTE HANDLING + Best ergonomics and accessibility to the work area thanks to side loading + Modular design for individual customer requirements with subsequent extendibility + Easy connection to machine + Up to 40 zero-point clamping pallets in the system + Particularly suited for medium heavy components

MCC LPS4 – DMG MORI MASTER COMPUTER + Order management, prioritization and scheduling + Management of fixtures and raw material + Accessing of drawings and order data + Tool requirement and service life monitoring + Available for systems with several machines PH AGV – PALLET AUTOMATION WITH DRIVER-LESS TRANSPORT SYSTEM + Driver-less transport system for pallet handling + Modular concept with flexible layout without fixed installation on the ground + Free access without security fence for easy collaboration between man and machine + Simple expansion of the automation + DMG MORI MCC LPS 4 control computer 27 PH 150 PALLET AUTOMATION + Simple and cost-effective automation solution for up to 12 pallets + Max. Workpiece dimensions: 400 × 400 × 400 mm + Complete retention of accessibility to the work area from the front and from above + Just 16 m2 space requirement (incl. chip conveyor and ICS)

Applications and parts Highlights Control technology Overview › Mill-turn technology Technical data DMU 65 / 85 / 105 / 125 FD monoBLOCK AND DMC 65 / 85 FD monoBLOCK Mill-turn technology for complete machining HIGHLIGHTS OF THE DMU | DMC FD monoBLOCK + Complete machining, including milling and turning, on one machine in one clamping with Direct Drive technology up to 1,200 rpm + Less investment and lower space requirement with the use of just one machine + Quick machining and lower logistics costs thanks to the elimination of both idle times and additional operations – lower unit production costs and higher precision + 2,600 kg maximum workpiece weight with the DMU 125 FD monoBLOCK + Swivelling rotary table also available with Tandem Drive with twin drive for even more stability and better dynamics + Powerful HSK-A100 motor spindle rated at 44 kW and 288 Nm on the DMU 85 FD monoBLOCK 28 Maximum speed Power (100 % DC) Torque (100 % DC) Maximum holding torque rpm kW Nm Nm Sample application of mill-turn machining Material Material removal rate Depth of cut Feed Cutting diamter Cutting speed Spindle speed cm3/min mm mm/rev mm m/min rpm DMU | DMC DMU | DMC DMU DMU 65 FD monoBLOCK 85 FD monoBLOCK 105 FD monoBLOCK 125 FD monoBLOCK 1,200 37 1,000 4,125 CK45 405 4.5 0.45 500 200 127 800 36 2,050 4,125 CK45 720 6 0.6 500 200 127 500 35 4,400 6,200 500 35 5,400 6,200 CK45 CK45 800 8 0.5 900 200 71 900 9 0.5 900 200 71

Mill-turn cycles for all requirements EXCLUSIVE MILL-TURN CYCLES, ONLY AT DECKEL MAHO* + Alternating spindle speeds, process reliability thanks to the avoidance of vibrations + L measuring sensor packages, measurement cycles for (L) measuring sensors: Calibrate the measuring sensor in the working area, measure recesses and undercuts etc., store, display and transfer measurement data + Multi-tool: Use of multiple tools (up to nine cutters on one tool) + Milling and turning tool measurement STANDARD MILL-TURN CYCLES + Detect, control and monitor imbalances + Grooving, undercutting, chip removal, thread cutting, etc. + Tilted turning using the A-axis * Optional 2929 1 3 5 6 2 4 1: Mill-turn table with Direct Drive technology for speeds up to 1,200 rpm 2: Tilted turning using the A-axis 3: Use of multi-tools (up to nine cutters)* 4: Measurement cycles for in-process workpiece measurement* 5: Electronic balancing 6: Measurement of turning and milling tools* * Optional DMU FD- | DMC FD-MILL-TURN MACHINES – FULL MACHINING PROCESS Milling Turning Drilling Tapping Set-up Reclamp Machine 1 Milling Turning Drilling Tapping Unclamp Complete machining process: 1 machine 4 machining steps 300 % higher productivity Conventional machining process: 3 machines 10 machining steps SINGLE-PURPOSE MACHINES – CONVENTIONAL MACHINING PROCESS Turning Set-up Reclamp Turning Set-up Machine 1 Milling Drilling Tapping Milling Drilling Tapping Set-up Reclamp Machine 2 Set-up Precision turning Unclamp Machine 3 1 2 3 4 5 6 7 8 9 10

Applications and parts Highlights Control technology Overview › Technology integration Technical data DMU | DMC monoBLOCK SERIES Grinding 30303030 ACHIEVABLE TOLERANCES + Surface finish up to 0.4 µm + Roundness up to 5 µm + Quality 4 with diameter > 300 mm 3 5 4 3: Turning 4: Milling 5: Grinding 1 2 1: Detection of components via spindle load 2: Acoustic emission sensor for dressing HIGHLIGHTS + Milling, turning and grinding in one set-up + Grinding cycles for internal cylindrical, external cylindrical and surface grinding as well as dressing cycles + Best surface qualities due to the integration of grinding technology + Economic manufacturing due to the reduction of setup times + Detection of the initial contact between the grinding wheel and the workpiece via spindle load Grinding package + FD package incl. spindle and cabine – Approaching the workpiece with spindle power + Dressing unit with integrated accoustic emission sensor for a process-reliable dressing process with additional support through dressing cycles + Chip conveyor as well as coolant unit with 1,300 l incl. centrifugal filter for particle filtration up to 10 µm + Machine protection with additional wipers, sealing air for all linear measuring systems as well as shortened lubrication intervals

1 2 3 1: Turning 2: Tapping 3: Gear milling with standard tools DMU | DMC monoBLOCK SERIES DMG MORI gearSKIVING ACHIEVABLE GEAR QUALITIES + Spur gear DIN 9 (roughing) + Spur gear DIN 7 (finishing) DMG MORI gearMILL ACHIEVABLE GEAR QUALITIES + Bevel gear DIN ≤ 5 + Spur gear DIN ≤ 6 (depending on the pitch circle diameter) HIGHLIGHTS + Synchronized rotation of the workpiece and the tool + Innovative method for manufacturing straight as well as helical external or internal spur and spline gears + For external and internal gearings + Modul 2 – 10 possible + Highly productive method of manufacturing gearings on universal milling machines + Advantages in comparision to conventional manufacturing – shorter processing time – less tools – better surface texture 31313131 HIGHLIGHTS + Complete machining with turning, drilling and gear cutting + Highest flexibility due to machining with standard tools on a standard machine + Unrestricted modifications of profiles, flanks and contact patterns with verification + Flexible for different gear types + Soft and hard machining on one machine + Quality control on the process with output log

Applications and parts Highlights Control technology Overview › DMU / DMC 75 / 95 monoBLOCK Technical data DMU / DMC 75 / 95 monoBLOCK Top quality equipment at a competitive price With 950 mm traverse on the X-axis (75: 750 mm), 20,000 rpm motor spindle and a tool magazine with 60 pockets, the DMU | DMC 75 / 95 monoBLOCK machines offer top features from the ground up. In a footprint of less than 8 m2 (95: 12.3 m2), workpieces up to 1,040 mm in diameter and 1,000 kg in weight can be machined. The working area can also be loaded from above without difficulty. Three different 3D control systems and the integrated MPC (Machine Protection Control) round off this unique 5-axis complete solution. 3232 DMU 75 / 95 monoBLOCK “The sophisticated solution for all requirements” DMC 75 / 95 monoBLOCK “The access into automation at an unbeatable price”

1: NC swivel rotary table SCOPE OF BASIC MACHINE 1. NC swivel rotary table 2. Motor spindle speedMASTER SK40 20,000 rpm 130 Nm | 35 kW (40 % DC) 3. Chain magazine for up to 60 tools SK40 4. Machine Protection Control – MPC 2.5* 5. CELOS with SIEMENS 840D sl Operate AVAILABLE OPTIONS 2: Motor spindle SK 40 20,000 rpm 130 Nm | 35 kW (40 % DC) + Control 3333 CELOS with HEIDENHAIN TNC 640 CELOS with MAPPS auf FANUC** + Table NC swivel rotary table with Direct Drive in C-axis + Tool magazine Chain magazine for up to 120 tools SK40*** + Tool interface HSK-A63 | BT40 | CAT40 + Automation / Measurement / Monitoring 3D quickSET Infrared measuring probe (HEIDENHAIN / RENISHAW) Surface Analyzer Maintenance Package i4.0 Tool measuring in working area Mechanical tool breakage control Quad-colour signal lights VCS complete + Cooling supply / chip removal Production package ICS 40 bar, 23 l/min, 600 l tank Production package ICS 80 bar, frequency controlled, 800 l tank Scraper type conveyor Spray pistol for chip rinsing Chip flushing * not available for machines with MAPPS control ** only for DMU 75 monoBLOCK *** only for DMC machines 3: Chain magazine for up to 60 tools SK40 4: MPC 2.5

1: Double gripper 2: integrated chain magazine with 120 stations with no additional space requirements DMU | DMC monoBLOCK SERIES Ergonomic machine-integrated tool magazine with compact footprint DMU | DMC 65 monoBLOCK DMU | DMC 85 monoBLOCK DMU DMU 105 monoBLOCK 125 monoBLOCK Tool magazine with SK40 / CAT 40 / HSK-A63 Vertical single chain, 30 stations Vertical single chain, 60 stations Vertical single chain, 90 stations Vertical single chain, 120 stations Vertical single chain, 180 stations Tool magazine with SK50 / CAT 50 / HSK-A100 Wheel magazine, 30 stations Vertical single chain, 60 stations Vertical single chain, 90 stations • • • • • – – – • • • • • • • • • • • • • • • • • • • • • • • • 3535 SK40 / CAT 40 | HSK-A63 Magazine type / maximum stations chain 180 stations 180 stations 180 stations 180 stations DMU | DMC 65 monoBLOCK DMU | DMC 85 monoBLOCK DMU DMU 105 monoBLOCK 125 monoBLOCK Tool diameter Tool length Weight Chip-to-chip time SK50 / CAT 50 | HSK-A100 mm mm kg sec. Magazine type / maximum stations chain Tool diameter Tool length Weight Chip-to-chip time • Standard • Option – not available mm mm kg sec. 160 315 8 4.9 – – – – – 160 365 | 420 8 5.9 160 365 | 420 8 5.9 160 470 | 500 8 6.7 90 stations 90 stations 90 stations 200 315 | 395 20 7.3 250 315 | 395 20 7.3 250 420 | 500 20 7.9

Applications and parts Highlights Control technology Overview Technical data › Performance chart › Spindle range DMU | DMC monoBLOCK SERIES The largest and latest range of spindles Motor Spindles speedMASTER SK40 / HSK-A63 15,000 rpm / 35 kW / 130 Nm Torque (Nm) 320 160 120 80 59 42 22 16 10 5 0 2 d e e p S ) m p r ( S6 40 % 10 min S1 100 % 130 Nm 86 Nm Power (kW) 60 30 7.5 1 0.5 35 kW 25 kW d e e p s g n h c t i i w s a t l e d r a t s 0 0 1 0 0 1 , 1 0 0 8 , 2 0 0 7 , 5 0 0 0 , 0 1 0 0 0 , 5 1 SK40 / HSK-A63* 20,000 rpm / 35 kW / 130 Nm Torque (Nm) 320 160 80 40 20 10 130 Nm 40% 86 Nm 100% 5 0 2 d e e p S ) m p r ( 35 kW 40% 25 kW 100% Power (kW) 30 15 7.5 3.8 1.9 0.9 0.5 0.2 0.1 0 0 1 , 1 0 5 2 , 1 0 0 8 , 2 0 0 5 , 2 0 0 7 , 5 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 0 2 Motor Spindles speedMASTER SK40 / HSK-A63 15,000 rpm / 46 kW / 200 Nm 36 200 Nm 40% 130 Nm 100% Torque (Nm) 320 160 80 40 20 10 5 0 2 d e e p S ) m p r ( HSK-A63 30,000 rpm / 40 kW / 67 Nm Power (kW) Torque (Nm) 46 kW 40% 30 kW 100% 0 0 2 , 2 0 0 8 , 2 0 0 3 , 4 0 6 7 , 7 0 3 8 , 9 25 15 7.5 3.7 1.9 0.9 0.5 0.2 0.1 70 Nm 67 Nm 54 Nm 70 60 50 40 28 23 10 0 5 2 , 1 0 0 5 , 2 0 0 0 , 5 0 0 0 , 0 1 0 0 0 , 5 1 0 d e e p S ) m p r ( 0 0 0 , 5 40 kW 32 kW S6 20 % 10 min S6 40 % 10 min S1 100 % 30 kW 24 kW Power (kW) 40 30 20 10 a t l e d r a t s 0 0 3 , 3 1 0 0 0 , 5 1 z H k 4 z H k 8 0 0 0 , 0 2 0 0 0 , 5 2 0 0 0 , 0 3 Motor Spindles powerMASTER SK50 / HSK-A100* 12,000 rpm / 44 kW / 288 Nm 288 Nm 40% 187 Nm 100% Torque (Nm) 630 400 200 160 100 63 5 0 2 d e e p S ) m p r ( * Also available as Mill-Turn spindle SK50 / HSK-A100 12,000 rpm / 52 kW / 430 Nm Power (kW) Torque (Nm) 430 Nm 40% 300 Nm 100% 52 kW 40% 42 kW 100% 44 kW 40% 32 kW 100% 40 25 10 5 3.15 2 1,000 500 250 100 50 25 10 5 Power (kW) 50 20 10 5 2 1 0.9 0 0 0 , 1 0 0 4 , 1 0 5 4 , 2 0 6 0 , 4 0 0 0 , 8 0 0 0 , 0 1 0 0 0 , 2 1 0 2 d e e p S ) m p r ( 0 5 0 0 0 , 1 0 0 5 , 2 0 0 3 , 6 0 0 0 , 2 1

SPINDLE RANGE monoBLOCK | FD monoBLOCK Speed | tool holder Output (40 % DC) Torque (40 % DC): Spindle run-up time 15,000 rpm | SK40 / HSK-A63* 35 kW, 130 Nm 0 – 15,000 rpm: 2.1 seconds 20,000 rpm | SK40 / HSK-A63* 35 kW, 130 Nm 0 – 20,000 rpm: 2.6 seconds 15,000 rpm | SK40 / HSK-A63* 46 kW, 200 Nm 0 – 15,000 rpm: 2.1 seconds 30,000 rpm | HSK-A63 40 kW, 67 Nm 0 – 30,000 rpm: on request 12,000 rpm | SK50 / HSK-A100* 44 kW, 288 Nm 0 – 10,000 rpm: 3.6 seconds 12,000 rpm | SK50 / HSK-A100* 52 kW, 430 Nm 0 – 10,000 rpm: 4.5 seconds Speed | tool holder Output (40 % DC) Torque (40 % DC): Spindle run-up time 20,000 rpm | HSK-A63 35 kW, 130 Nm 0 – 20,000 rpm: 2.6 seconds 12,000 rpm | HSK-A100 44 kW, 288 Nm 0 – 12,000 rpm: 4.3 seconds • Standard • Option – not available * Option DMU | DMC 65 monoBLOCK DMU | DMC 85 monoBLOCK DMU 105 monoBLOCK DMU 125 monoBLOCK • • • • – – • • • • • • • • • • • • • • • • • • DMU | DMC 65 FD DMU | DMC 85 FD monoBLOCK monoBLOCK DMU 105 FD monoBLOCK DMU 125 FD monoBLOCK • – • • – • – • 373737

Applications and parts Highlights Control technology Overview Technical data 3838 HIGHLIGHTS + The largest modular spindle rated at up to 30,000 rpm and 430 Nm torque + speedMASTER – High-tech motor spindles with high performance and running accuracy + SK50 / HSK-A100 available from the DMU 85 monoBLOCK upwards + Motor spindle with modular technology for the quickest and most cost-effective repairs + 12,000 rpm SK50 / HSK-A100 spindle rated at 52 kW and 430 Nm available from the DMU | DMC 85 monoBLOCK upwards 1 3 1: Ra < 0.4 µm 2: speedMASTER – Motor spindles with the highest running accuracy 3: SGS – Spindle Growth Sensor for maximum accuracy through monitoring and compensation of spindle growth 2

DMU | DMC monoBLOCK SERIES Example applications Complete machining of a GGG60 machine component Productive cast iron machining with the standard spindle Machining focus: Roughing and finishing of surfaces; drilling, tapping and milling individual cavities; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Tool Material Machine construction Face mill ø 63 mm GGG60 Spindle Power Torque 15,000 rpm 21 kW 111 Nm Complete machining of a hydraulic aluminium railway component 40 % higher productivity for drilling and finishing Machining focus: Face milling of the outer contours; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Tool Material Hydraulics / railway PCD reamer ø 18 mm Aluminium die casting Spindle Power Torque 20,000 rpm 35 kW 130 Nm Complete machining of a CK45 machine component High-end machining in the SK40 class Machining focus: 5-sided machining with roughing; drilling and M24 tapping on the same machine and in the same clamping Sector Tool Material Mechanical engineering Solid drill ø 54 mm CK45 Spindle Power Torque 15,000 rpm 46 kW 200 Nm Complete machining of a forging die for a tool steel connecting rod Hard machining (60 HRC) and excellent surface finish of Ra 0.2 µm Machining focus: 5-axis simultaneous machining for shorter machining times and better surface finishes; HSC machining with the 24,000 rpm motor spindle, Ra < 0.2 µm surface finish Sector Tool Material Mould making Ball nose end mill ø 3 mm Tool steel Spindle Power Torque 24,000 rpm 24 kW 100 Nm Complete machining of a CK45 pump housing High-performance milling of CK45 with a material removal rate of over 800 cm³ Machining focus: Face milling with a powerful, high-torque motor spindle; 5-sided machining with swivelling rotary table; complete machining in two clampings Sector Tool Material Mechanical engineering / fluidics Spindle 12,000 rpm / SK50 End mill ø 100 mm CK45 Power Torque 44 kW 288 Nm 3939

Applications and parts Highlights Control technology Overview Technical data › Machining examples DMU | DMC monoBLOCK SERIES High-performance milling, drilling and tapping 1 2 3 40 4040 Motor Spindle speedMASTER rated at 20,000 rpm / 35 kW / 130 Nm Workpiece material Material removal rate Tool Spindle speed Feed 1 High-performance milling 2 High-performance milling 3 Tapping Steel (CK45) 520 cm3/min Steel (CK45) 435 cm3/min Face mill ø 63 mm Indexable insert drill ø 54 mm Steel (CK45) – M24 tap 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min) 2,600 mm/min (Fz = 0.24 mm) 190 mm/min (Fu = 0.115 mm) 1,400 mm/min Cutting depth / width 4 / 50 mm – – Motor Spindle speedMASTER rated at 15,000 rpm / 46 kW / 200 Nm Workpiece material Material removal rate Tool Spindle speed Feed 1 High-performance milling 2 High-performance milling 3 Tapping Steel (CK45) 500 cm3/min Steel (CK45) 794 cm3/min Face mill ø 80 mm Indexable insert drill ø 54 mm Steel (CK45) – M24 tap 955 rpm 1,650 rpm 530 rpm (Vc = 40 m/min) 2,741 mm/min (Fz = 0.41 mm) 347 mm/min (Fu = 0.21 mm) 1,600 mm/min Cutting depth / width 3.5 / 52 mm – –

4 5 6 Motor Spindle powerMASTER rated at 12,000 rpm / 52 kW / 430 Nm 4141 Workpiece material Material removal rate Tool Spindle speed Feed 4 High-performance milling 5 High-performance milling 6 Tapping Steel (CK45) 1,000 cm3/min Steel (CK45) 830 cm3/min Mill ø 160 mm (9 cuts) Indexable insert drill ø 80 mm Steel (CK45) – M42 tap 1,000 rpm (Vc = 500 m/min) 900 rpm (Vc = 255 m/min) 46 rpm (Vc = 6 m/min) 1,800 mm/min (Fz = 0.2 mm) 165 mm/min (Fz = 0.183 mm) 207 mm/min (Fz = 4.5 mm) Cutting depth / width 4.5 / 120 mm – – Motor Spindle powerMASTER rated at 12,000 rpm / 44 kW / 288 Nm Workpiece material Material removal rate Tool Spindle speed Feed 4 High-performance milling 5 High-performance milling 6 Tapping Steel (CK45) 812 cm3/min Steel (CK45) 708 cm3/min Mill ø 100 mm (7 cuts) Indexable insert drill ø 70 mm Steel (CK45) – M30 tap 1,255 rpm (Vc = 394 m/min) 1,023 rpm (Vc = 225 m/min) 106 rpm (Vc = 10 m/min) 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.18 mm) 371 mm/min (Fz = 3.5 mm) Cutting depth / width 3.5 / 80 mm 100 / – mm Thread depth 30 mm

Applications and parts Highlights Control technology Overview Technical data DMU | DMC monoBLOCK SERIES Technical data Working area X / Y / Z travels Working volume Swivelling rotary table Pallet / table Max. load Maximum workpiece dimensions Maximum workpiece height Main drive (standard) Rotational speed Torque (S6 40 %) Power (S6 40 %) Tool changer Tool holder Tool magazine Diameter (free adjacent positions) Max. length Weight Chip-to-chip time Tool changer Tool holder Tool magazine Diameter (free adjacent positions) Length Weight Linear axes (X / Y / Z) Feed Rapid traverse Acceleration Feed thrust (X / Y / Z) Roller guideways (X / Y / Z) Ball screws (X / Y / Z) Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 Machine data 4242 mm dm3 mm kg mm mm rmp Nm kW stations mm mm kg sec. stations mm mm kg mm/min m/min m/s2 kN mm mm µm Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 Machine height (standard machine) Machine weight Controls mm kg CELOS with SIEMENS 840D sl Operate including 21.5″ ERGOline Control with Multi-Touch-screen CELOS with HEIDENHAIN TNC 640 including 21.5″ ERGOline Control with Multi-Touch-screen * HSK-A values • Standard • Option – not available DMU 65 monoBLOCK 735 / 650 / 560 268 ø 650 / in 800 × 650 600 / 1,000 ø 840 500 15,000 130 35 SK40 / HSK-A63 30 / chain 160 315 8 4.9* – – – – – 40,000 40 6 7 / 10 / 12 45 40 / 50 / 40 5 8 2,897 12,100 • •

DMU 85 monoBLOCK DMU 105 monoBLOCK DMU 125 monoBLOCK DMC 65 monoBLOCK DMC 85 monoBLOCK 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650 517 894 1,502 ø 850 × 750 / in 1,000 × 750 1,000 / 1,500 ø 1,050 × 850 / in 1,200 × 850 1,500 / 2,000 ø 1,250 × 1,000 / in 1,400 × 1,000 2,000 / 2,600 ø 1,040 590 15,000 130 35 ø 1,240 690 15,000 130 35 ø 1,400 790 15,000 130 35 268 517 500 × 500 630 × 630 500 ø 630 500 15,000 130 35 800 ø 800 590 15,000 130 35 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 30 / chain 160 365 / 420 8 5.9* 30 / chain 160 365 / 420 8 5.9* 30 / chain 160 470 / 500 8 6.7* SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 30 / wheel 200 315 / 395 20 40,000 40 6 12 / 15 / 18 55 50 / 50 / 50 5 12.5 3,205 14,600 • • 30 / wheel 250 315 / 395 20 40,000 40 5 12 / 15 / 18 55 50 / 63 / 50 6 15.4 3,382 17,900 • • 30 / wheel 250 420 / 500 20 40,000 40 5 12 / 15 / 18 55 50 / 63 / 50 6 28.5 3,910 26,000 • • 30 / chain 160 315 8 4.9* – – – – – 40,000 40 6 7 / 10 / 12 45 40 / 50 / 40 5 17 2,924 16,800 • • 30 / chain 160 365 / 420 8 5.9* SK50 / HSK-A100 4343 30 / wheel 200 315 / 395 20 40,000 40 6 12 / 15 / 18 55 50 / 50 / 50 5 26 3,218 19,000 • •

Applications and parts Highlights Control technology Overview Technical data DMU | DMC FD monoBLOCK SERIES Technical data Working area X / Y / Z travels Working volume Swivelling rotary table (mill-turn with C-axis speed) Pallet / table Maximum load (single drive / twin drive) Maximum workpiece dimensions Maximum workpiece height Main drive (standard) Rotational speed Torque (S6 40 %) Power (S6 40 %) Tool changer Tool holder Tool magazine 44 Diameter (free adjacent positions) Max. length Weight Chip-to-chip time Linear axes (X / Y / Z) Feed Rapid traverse Acceleration Feed thrust (X / Y / Z) Roller guideways (X / Y / Z) Ball screws (X / Y / Z) Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 Machine data mm dm3 mm kg mm mm rpm Nm kW stations mm mm kg sec. mm/min m/min m/s2 kN mm mm µm Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 Machine height (standard machine) Machine weight Control system mm kg CELOS with SIEMENS 840D sl Operate including 21.5″ ERGOline Control with Multi-Touch-screen CELOS with HEIDENHAIN TNC 640 including 21.5″ ERGOline Control with Multi-Touch-screen * HSK-A values • Standard • Option – not available DMU 65 FD monoBLOCK 735 / 650 / 560 268 • (1,200) ø 680 600 ø 840 500 20,000 130 35 HSK-A63 30 / chain 160 315 8 4.9 40,000 40 6 7 / 10 / 12 45 40 / 50 / 40 5 8 2,897 12,300 • •

DMU 85 FD monoBLOCK DMU 105 FD monoBLOCK DMU 125 FD monoBLOCK DMC 65 FD monoBLOCK DMC 85 FD monoBLOCK 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650 517 • (800) ø 850 894 • (500) ø 1,050 1,502 • (500) ø 1,250 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 ø 1,040 590 20,000 130 35 HSK-A63 | HSK-A100 30 / chain 160 | 200 420 | 395 8 | 20 5.9 | 7.3 40,000 40 6 12 / 15 / 18 55 50 / 50 / 50 5 12.5 3,205 14,800 • • ø 1,250 690 12,000 288 44 HSK-A100 30 / wheel 250 395 20 7.3 40,000 40 5 12 / 15 / 18 55 50 / 63 / 50 6 15.4 3,382 18,300 • • ø 1,400 790 12,000 288 44 HSK-A100 30 / wheel 250 500 20 7.9 40,000 40 5 12 / 15 / 18 55 50 / 63 / 50 6 28.5 3,910 27,500 • • 268 • (1,200) 500 × 500 500 / 500 ø 630 500 20,000 130 35 HSK-A63 30 / chain 160 315 8 4.9 40,000 40 6 7 / 10 / 12 45 40 / 50 / 40 5 17 2,924 17,800 • • 45 517 • (800) 630 × 630 800 / 800 ø 800 590 20,000 130 35 HSK-A63 | HSK-A100 30 / chain 160 | 200 420 | 395 8 5.9 | 7.3 40,000 40 6 12 / 15 / 18 55 50 / 50 / 50 5 26 3,218 20,000 • •

Working area of the DMU 105 / 105 FD monoBLOCK Working area of the DMU 125 / 125 FD monoBLOCK Swivelling rotary table – swivel angle Swivelling rotary table – swivel angle opqr s 0 uvwy 525 525 opqr s 0 uvwy 625 425 max. Y 1,250 625 625 max. Y 1,250 745 505 0 9 6 0 5 7 0 2 1 0 0 1 100 0 z uvwy 0 5 7 0 2 1 100 725 0 7 8 0 0 1 9 0 ° 0 2 0 , 1 Z . x a m 0 0 9 * 0 2 1 * 0 2 1 0 2 0 , 1 0 2 1 9 0° 0 5 2 , 1 ø 120 120 ø 1,250 Z . x a m 0 0 9 0 9 7 0 2 1 * for FD 100 Floor plan of the DMU 105 / 105 FD monoBLOCK Floor plan of the DMU 125 / 125 FD monoBLOCK Front view Front view i t h g e h t r o p s n a r t 7 3 3 , 3 5 . 1 8 3 , 3 e c a f r u s e l b a t 0 0 8 1,650 door opening ?@BC D ;<EE 5 0 ;<=> dOOP OQRSTSU 4747 e 5 2 9 Floor plan of the DMU 105 / 105 FD monoBLOCK Floor plan of the DMU 125 / 125 FD monoBLOCK Plan view with 30-station chain magazine and chip conveyor option Footprint: 18.2 m2 (20.2 m2 with chip conveyor) Plan view with 30-station chain magazine and chip conveyor option Footprint: 28.5 m2 (30.9 m2 with chip conveyor) 2 5-./ 3 0-51 9 efeg 9 efhh 6 7 6 8 9 6 7 : : 9 t F G H I J K L M F N V W X Y V V W Z [ \ ] ^ _ ` a b ^ c c a i j k l n i j k l n { | }

Applications and parts Highlights Control technology Overview Technical data › Floor plans DMU | DMC monoBLOCK SERIES Floor plans Working area of the DMC 65 / 65 FD monoBLOCK Working area of the DMC 85 / 85 FD monoBLOCK ¡¢£¤ ¥ 650 325 325 ¡¢£¤ ¥ 650 395 255 ¬®¯ ± 850 425 425 ¬®¯ ± 850 495 355 0 6 5 0 5 0 1 6 0 6 5 70 500 0 2 1 0 0 5 9 0 « 0 5 6 0 5 70 630 · ¸¹¹ 0 0 6 0 0 7 0 5 6 0 2 1 9 0 º Floor plan of the DMC 65 / 65 FD monoBLOCK Floor plan of the DMC 85 / 85 FD monoBLOCK Front view Front view 48 5 . 0 6 8 , 2 i t h g e h t r o p s n a r t 5 . 2 9 0 7 8 t e l l a p e c a f r u s 4 2 9 , 2 2 3 1 , 2 i t h g e h t r o p s n a r t 3 5 1 , 3 0 7 8 e c a f r u s 905 door opening 1,065 door opening Floor plan of the DMC 65 / 65 FD monoBLOCK Floor plan of the DMC 85 / 85 FD monoBLOCK Plan view with 30-station chain magazine and chip conveyor option Footprint: 17 m2 (including chip conveyor and coolant tank) Plan view with 30-station chain magazine and chip conveyor option Footprint: 26 m2 (including chip conveyor and coolant tank) 9 8 0 5 8 7 0 4 Layouts with chip conveyor 6 3 8 1 2 , 3 2 3 1 , 2 3 8 8 5 ~ ¦ § ¨ © ª ¦ § ¨ © ª ² ³ ´ µ ¶ ² ³ ´ µ ¶

Applications and parts Highlights Control technology Overview Technical data › Options DMU | DMC monoBLOCK- AND DMU | DMC FD monoBLOCK SERIES Options Table options Swivelling rotary table (A-axis: single / tandem) Swivelling rotary table mill-turn (A-axis: single / tandem) Swivelling rotary table with Direct Drive in A- and C-axis (A-axis: tandem) Swivelling rotary table with Direct Drive C-axis (A-axis: single / tandem) Main drive Motor spindle speedMASTER SK40 15,000 rpm | 35 kW / 130 Nm (40 % DC) Motor spindle speedMASTER SK40 20,000 rpm | 35 kW / 130 Nm (40 % DC) Motor spindle speedMASTER HSK-A63 30,000 rpm | 40 kW / 67 Nm (40 % DC) Motor spindle speedMASTER SK40 15,000 rpm | 46 kW / 200 Nm (40 % DC) Motor spindle powerMASTER SK50 12,000 rpm | 44 kW / 288 Nm (40 % DC) Motor spindle powerMASTER SK50 12,000 rpm | 52 kW / 430 Nm (40 % DC) Tool holder HSK-A63 / BT 40 / CAT 40 HSK-A100 / BT 50 / CAT 50 Tool magazine Vertical chain magazine with 60 / 90 / 120 / 180 pockets (SK40 / HSK-A63) Vertical chain magazine with 60 / 90 pockets (SK50 / HSK-A100) Automation / measurement / monitoring Infrared measuring sensor: HEIDENHAIN TS 460 / RENISHAW PP60 (OMP 60) 50 High-accuracy measuring probe Renishaw PP600 (OMP 600) Tool measurement in the working area – Blum Laser DIGILOG Quad-colour signal lights Coolant / chip disposal Compact 500 l coolant system, 20 bar internal coolant supply, chip conveyor, paper band filter Production package: 40 bar, 600 l internal coolant supply, chip conveyor Production package: 80 bar, 980 l internal coolant supply, frequency controlled Coolant temperature control for the 600 / 980 l internal coolant supply Spray pistol Minimal lubrication internally through the spindle centre, externally via nozzles Oil and emulsion mist delivery equipment Air blast through the spindle centre Technologie cycles and software options Grinding package 3D quickSET Application Tuning Cycle ATC Maintenance i4.0 Tool Control Center TCC (only in combination with HSK-A63) Volumetric Calibration System VCS complete MDynamics Paket (only in combination with SIEMENS) Machine Protection Control MPC General options Shatter-proof safety glass viewing panel Operating mode 4 “Process monitoring in production” Package for increased precision Electronic handwheel • Standard • Option – not available *not available for DMU | DMC 75 / 95 monoBLOCK **Standard for DMU | DMC 75 / 95 monoBLOCK DMU 65 / 75 monoBLOCK DMU 85 / 95 monoBLOCK DMU 105 monoBLOCK • / • – • / •* • / •* • • • • – – • / • – – • / •* • • • • • • • / • – – – • • • • • • • / • / • – / – / – • / • / • • / • / • • / • / • • / • / • • – • • • • • • • • • •* • • – • • • •* • • •** – • • • • • • • • • • • • • • •* • • – • • • •* • • •** – • • • • • • • • • • • • • • • • • – • • • • • • • – • • •

DMU 125 monoBLOCK DMU 65 FD monoBLOCK DMU 85 FD monoBLOCK DMU 105 FD monoBLOCK DMU 125 FD monoBLOCK DMC 65 / 75 monoBLOCK DMC 85 / 95 monoBLOCK DMC 65 FD monoBLOCK DMC 85 FD monoBLOCK • / • – – – • • • • • • – • / • – – – • • – – – – • / • – – – • • – • – – • / • – – – • – – • – – • / • – – – • – – • – • / • – • / •* • / •* • • • • – – • / • – – • / •* • • • • • • – • / • – – – • • – – – – • / • – – – • • – • – • / • / • • / • / • • / – / – – / – / – • / – / – • / – / – – / – / – • / – / – – / – / – • / – / – • / • / • – / – / – • / • / • • / • / • • / – / – – / – / – • / – / – • / – / – • • • • • • • • • • • • • • – • • • • • • • – • • • • – • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • – • • • • • • • • • • • • • • • • • • • • • • • • • – • • • • • • • • • • • • • • • • • • • • • • • • • • – • • • • • • • • • •* • • – • • • •* • • •** – • • • • • • • • • • • • • • •* • • – • • • •* • • •** – • • • • – • • • • – • • • • • • • • • • • • • • • • • • • 51 • • • • • • – • • • • • • • • • • • • • • • • • • •

DMGMORI.COM DMG MORI Service – fast and reliable! “Our service commitment will meet your expectations with the highest quality of service!” Available for you around the clock: service-hotline.dmgmori.com Top quality at fair prices. It's a promise! Spare Parts: 96 % global availability Spindle Service with Fair Price Guarantee Training: Professional training at highest standards Service Products: Our protective shield for your DMG MORI machine For further information please contact your local DMG MORI office. . s e v i t a n r e t l a C N C d n a t n e m p i u q e , s n o i t p o e m o s e d u l c n i y a m e r e h d e t c i p e d s e n i h c a m e h T . d e v r e s e r s t h g i r e t a d p u l a c i n h c e T . n o i t a c i f i d o m o t t c e j b u S N E _ 0 2 2 1 _ 6 3 4 0 0 2 0 2 P