Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Overwhelming Quality by Perfect Performance The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation are all-round machines capable of cutting complex-shaped workpieces with high accuracy and efficiency for the aircraft, medical equipment, automotive, die & mold and precision equipment industries. The models are equipped with a large machining envelop as well as flexible cutting abilities by combined features of a turning center and a machining center. This ensures a wide range of machining from micro machining to cutting of large workpieces. The 2nd Generation models will bring great profit for you by efficiently integrating processes of the high-mix, low-volume production and mass production. 2 1
2 5 8 3 6 9 4 7 10 Aerospace Automobiles 1 2 3 Landing gear Turbine blade Propeller Medical equipment 4 5 Artiﬁcial knee joint Artiﬁcial hip joint 6 7 8 9 Cylinder head Crank shaft Axle housing Steering gear box Industrial equipment 10 Drive shaft Figures in inches were converted from metric measurements. 3
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Integrated Mill Turn Center at Highest Level of Accuracy and Efficiency The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation equipped with DMG MORI's new technologies are capable of integrating various machining processes with high accuracy, superb cutting abilities and wide machining envelops. The models enable 6-face machining with Spindle 2 and complete a whole process of part machining on one machine. With the "CELOS," a user interface, setting of complex integrated machining has become easier than ever. The 2nd Generation models deliver the highest performance for customers who aim at high-efficiency production processes and cost reduction. 4
5 Simultaneous 5-axis machining High precision + Simultaneous 5-axis machining of complex parts with + Thoroughly controlled thermal displacement by cooling the direct drive motor (DDM) installed in the B-axis water circulation in the body High productivity + Full-closed loop control on B- / C-axis <Scale feedback> equipped as standard + Higher machining flexibility by the compactMASTER with a full length of only 350 mm (13.8 in.) High rigidity + Y-axis on Turret 2 (Option) for various use <40 mm (1.5 in.)> ++ The B-axis rotation range of 240° and rotation speed of 100 min–1, the X-axis travel of 675 mm (26.5 in.) <-125 - +550 mm (4.9 - +21.6 in.)>, the Y-axis travel of 300 mm (11.8 in.)<150 mm (5.9 in.)> + Equipped with a Capto C6 tool spindle as standard, max. spindle speed of 12,000 min-1, 20,000 min–1 (Option) + Spindle 2 (Option) for 6-face machining, and complete machining of parts on one machine + High-rigidity bed and roller guides CELOS operating system + Comprehensive management, documentation and visualization of jobs, machining processes and machine data + Expansion of functions possible by adding applications. High affinity with existing information infrastracture and software Unique energy-saving function + GREENmode for visualizing power saving settings and saving effect CELOS: Control Efficiency Lead Operation System
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Best Solutions for Your Shop Floor The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation provides solutions for higher machining accuracy, higher production efficiency by automation, better chip disposal, maintainability and setup performance. With various cutting-edge solutions, the NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation demonstrates its capabilities to the full extent and achieves a higher level of machining. DMG MORI offers the best solutions that solve your shop issues. 6 1 3 5 Tool Holder Tool spindle taper hole for HSK-A63 (T63) also available Contact surface 1 2 10 4 9 5 6 3 Tool spindle For high-speed rotation 20,000 min-1 High-speed 2 4 Taper hole of tool spindle HSK-A63 (T63) Turret 2 Greater machining efficiency Spindle output For heavy-duty cutting 10-station Turret Milling High output Workpiece support Workpiece support suitable for your workpiece and machining 6 Long workpieces Chatter control Chuck Center on Spindle 2 Center on Turret 2 Alternating speed Steady rest on Turret 2
7 8 Cutting technology Improving machining efficiency with Technology Cycles all at once Mass production, automation Various automation / mass-production solutions Efficient Production Package (High-speed canned cycle) gearSKIVING MVC (Machine Vibration Control) Bar feeder Workpiece unloader (Spindle 2 side) 9 Machining accuracy Meeting high accuracy requirements In-machine measuring system Full closed loop control (Scale feedback) Tool balancer Coolant chiller 10 11 Better setup performance Drastically shortened setup time Chip disposal Higher cutting performance 7 8 11 7 12 Automatic in-machine tool presetter 3D quickSET Chip conveyor Super-high pressure coolant system Coolant gun External tool presetter Through-spindle coolant system Coolant in upper part of chuck Air blow (Tool tip) 12 Maintenance Improved production efficiency by preventive maintenance DMG MORI Messenger MPC (Machine Protection Control) Air dryer Oil skimmer Mist collector
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Various Functions Available for Your Best Choice The Turret 2 (Option) is available for the Spindle 2 (Option) and the tailstock specifications, and the milling function and the Y-axis function are available for the Turret 2 as an option. The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation offers the best eight variations in the NTX series' history to respond the customers' specific needs. Floor space required 16.5 m2 (177.5 ft2) 8 NTX 2000 2nd Generation NTX 2500 2nd Generation NTX 3000 2nd Generation Photo: Tool storage capacity 76 tools, Spindle 2 and Turret 2 NTX 2500 2nd Generation, Control unit for FANUC, Tool storage capacity 38 tools, Including the chip conveyor
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Perfect Specifications for Every Workpiece The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation provide a wide range of specifications. Options are available according to your needs. Please select optimal specifications and options suitable for your machining and workpiece sizes. B C Max. turning length X1 Y1 Z1 Max. turning diameter A Y2 X2 Z2 10 DDM: Direct Drive Motor BMT: Built-in Motor Turret
: Standard : Option : Tool spindle : Tool spindleMilling : Tool spindleY-axis : Tool spindleB-axis : Turret 2 : Turret 2Milling : Turret 2Y-axis : Spindle 1 : Spindle 2 : Tailstock The Spindle 2 specification (S2) is not equipped with a tailstock (TS). 11 Travel Basic specification Optional specifications Tool spindle X1-axis Y1-axis Z1-axis B-axis mm (in.) mm (in.) mm (in.) X2-axis mm (in.) Turret 2 Y2-axis mm (in.) Z2-axis mm (in.) Spindle 1 / Spindle 2 C-axis NTX 2000 / NTX 2500 / NTX 3000 675 (26.5)<-125 - +550 (-4.9 - +21.6)> 300 (11.8) <150 (5.9)> 1,562 (61.4) 164 (6.4) <For ATC> 240° 225 (8.8) 80 (3.1) <40 (1.5)> 1,542 (60.7) 360° 225 (8.8) 1,542 (60.7) 360° / 360° 80 (3.1) <40 (1.5)> Tailstock, Spindle 2 A-axis mm (in.) 1,542 (60.7), 1,542 (60.7) Workpiece size Max. distance between centers mm (in.) Max. turning diameter (Tool spindle) mm (in.) Max. turning diameter, Turret 2 Max. turning length Bar work capacity1 Spindle 1 Spindle 2 mm (in.) mm (in.) mm (in.) mm (in.) NTX 2000 1,822 (71.7) NTX 2500 1,842 (72.5) 670 (26.3) NTX 3000 1,862 (73.3) 365 (14.3)<12-station>, 325 (12.7) <10-station> 1,538 (60.5) 65 (2.5) 65 (2.5) 1,530 (60.2) 80 (3.1) 80 (3.1) 1,519.3 (59.8) 102 (4.0) 80 (3.1) 1 Bar work capacity: Depending on the chuck / cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Ultimately High-Rigidity Structure to Bring Best Performance DMG MORI pursues high-rigidity machines from the basic designing stage by FEM analysis. The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation are equipped with a thick, high-rigidity bed to stably support the turnMASTER, a high-rigidity spindle; compactMASTER with a wide range of motion; and Turret 2 for heavy-duty cutting, and maximize the machining performance. The models have aging resistance, maintaining high-accuracy machining for a long period of time. High-rigidity Machine Body + Thick and high-rigidity bed to stably support the moving units + Four sliders at the front bottom of the column 12 + High-rigidity body designed using FEM analysis + Machine body with high vibration resistance designed by frequency response analysis + Roller guides allowing smooth movement and high rigidity for higher positioning accuracy + The double anchor method is employed for ball screws and support bearings, which ensures high rigidity for heavy-duty machining and high-accuracy machining FEM: Finite Element Method High Accuracy for Long Time + Circularity <Turning> Spindle 1 - Tool spindle: 0.532 µm (Actual results) Material: Brass + Circularity <Milling> X – Y plane: 1.8 µm (Actual results) X – Z plane: 1.3 µm (Actual results) X – Y - Z plane: 2.2 µm (Actual results) Material: Aluminum
Four sliders at the front bottom of the column turnMASTER Rollers Line contact High-rigidty roller guide 13
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation High-accuracy Machining by Thermal Displacement Control The 2nd Generation models contrive innovative ways to achieve stable and high-accuracy machining. The models control thermal displacement by the cooling water circulating function that circulates cooling water around heat sources such as motors of the spindle, tool spindle and turret; ball screws and ball nuts. The optimized casting form can also help control the thermal displacement of the machine. 14
Cooling water circulation in the machine body DMG MORI developed a new technology "Cooling water circulation in the machine body" as a countermeasure against thermal displacement that directly affects machining accuracy. Cooling water circulated to heat sources, which are motors of the spindle, tool spindle and turret; ball screws and ball nuts minimizes thermal displacement and contributes to high-accuracy machining. Cooling water circulation in the machine body Patent obtained in Japan, Germany, the U.S. and China Full closed loop control <Scale feedback> (Option) High-accuracy, high-resolution scale 15 + Superior precision with the Magnescale full closed loop control (Scale feedback) + Magnetic measuring system with a high resolution of 0.01 µ + Resistance to oil and condensation due to a magnetic detection principle + Impact resistance of 980 m/s2 (38,582.6 in./s2) + Vibration resistance of 250 m/s2 (9,842.5 in./s2) + High-accuracy machining achieved by the scale with the thermal expansion coefficient equivalent to the machine castings + Protection level of IP67 and bearingless non-contact structure for high reliability Coolant chiller <Separate type> (Option) Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. When using oil-based coolant or a super-high-pressure coolant system, please be sure to consult our sales representative. We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation World's Highest Class Performance Spindle turnMASTER The in-house manufactured spindle with the company's long years of expertise and know-how delivers overwhelming performance in heavy-duty cutting that requires rigidity. The high-performance spindle equipped with outstanding cutting capabilities and durability contributes to increasing your shop floor productivity. 16 Sophisticated spindle labyrinth structure + More sophisticated labyrinth structure designed for frequent use of high-pressure coolant, and coolant ingress into the spindle prevented by featuring spindle air purge as standard, realizing high spindle durability
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation The compactMASTER, Most Compact Tool Spindle in its Class of only 350 mm (13.8 in.) with High Rigidity The compactMASTER, a high-rigidity spindle with a compactness of only 350 mm (13.8 in.) in length is equipped with the DDS (Direct Drive Spindle). It is the smallest in its class, yet ensures a wide machining envelop. The spindle can handle a wider range of workpieces to further achieve process integration, contributing to boosting your productivity. 18 + A direct drive spindle (DDS) adopted as the tool spindle + Max. tool spindle speed: 12,000 min-1, 20,000 min-1 + B-axis driven by a direct drive motor (DDM) + Full-closed loop control on B-axis (Scale feedback) + Highly rigid two-face contact specification: Capto C6, HSK-A63 + Tool storage capacity: 38 tools, 76 tools, 114 tools + Max. tool diameter: 130 mm (5.1 in.) <Without adjacent tools>, 70 mm (2.8 in.) <With adjacent tools>
compactMASTER The spindle unit employs new bearings effective for continuous high-speed rotations of the tool spindle, and the labyrinth structure is enhanced for heavy use of high-pressure coolant. The air purge is provided as standard to prevent coolant from entering the tool spindle, ensuring high durability. X-axis travel in the negative direction Thanks to the 125 mm (4.9 in.) X-axis stroke in the negative direction, the spindle can accurately machine to the lower side of the chuck only with the linear axis and no polar coordinate interpolation. Machining can be done with the X- / Y- / Z- / B-axis, and no C-axis is used, so operators can create programs in the same way as they do for machining centers. Workpiece samples: Housing Workpiece size: 300 mm (11.8 in.) Machining possible without the C-axis 300 mm (11.8 in.) +550 mm (+21.6 in.) -125 mm (-4.9 in.) 19 150 mm (5.9 in.) Compact tool spindle with less interference with the machining envelop of Turret 2 Sufficient area is secured for machining even when the tool spindle is located in-between spindle 1 and spindle 2. 1,842 mm (72.5 in.) 350 mm (13.8 in)
Applications and Parts Highlights Machine and Technology Others Machine specifications Zero backlash achieved by the world's fastest class Direct Drive Motor Transmitting the drive power directly to the rotary axes without using gears eliminates backlash. Compared with conventional worm gear systems, this dramatically improves transmission efficiency and offers high-speed feed. B-axis rotation range B-axis rotational speed min-1 NTX 2000 NTX 2500 NTX 3000 240º 100 Min. indexing increment 0.0001º High-Flexibility B-axis 240° Effects of DDM + High-speed rotation + High-precision indexing + Less maintenance + Longer product life DDM: Direct Drive Motor 20 Flange contact specifications Flexural rigidity of tools has been improved by the contact with both the spindle taper and the end face. This extends tool life and improves cutting performance and machining accuracy. DMG MORI manufactures all the spindles in- house, including the two-face contact specification. Capto Specifications HSK Specifications (Option) Contact surface Contact surface Tool magazine NTX 2000 / NTX 2500 / NTX 3000 Tool storage capacity Max. tool diameter Max. tool length Without adjacent tools With adjacent tools mm (in.) mm (in.) mm (in.) Max. tool mass kg (lb.) Max. tool mass moment (From spindle gage line) Nm (ftlbf) 38, 76, 114 130 (5.1) 70 (2.7) 400 (15.7) 8 (17.6) 7.84 (5.78) Photo: Tool storage capacity 76 tools
Function for supporting simultaneous 5-axis machining SVC function The SVC function reads the program commands for tool tip control in advance and performs automatic compensation to achieve smooth tool feed. The combination use with the DDM (Direct Drive Motor) ensures higher surface quality and shorter cycle time in 5-axis machining. Motion of the SVC function OFF ON The SVC function includes the following functions: + AI contour control + Nano smoothing + Smooth TCP + G332 tolerance command Workpiece Workpiece 21 Tool center point (TCP) control Gage line Main features et gth offs ol le To n + The tool path can be controlled from the tool center point. + No reprogramming is needed when the tool length and the tool diameter are changed. + NC automatically calculates cutter radius compensation and tool length offsets based on the program commands for tool tip control. Tool center point Cutter radius compensation
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation High-performance Turret 2 Broadens Machining Capabilities with Y-axis By employing the high-performance Turret 2 (Option) that combines technologies and expertise DMG MORI has cultivated through turning center development, the machine achieves efficient and flexible turning, secondary processing and rear machining and reduces cycle times. The milling specification model is equipped with the BMT (Built-in motor turret) which controls heat generation by jacket cooling, achieving outstanding machining accuracy. The Y-axis specification with an axis travel of 40 mm (1.5 in.) is also available to allow for machining that has not been possible with the conventional Turret 2, thereby greatly contributing to cost reduction and greater competitive edge. 22 Turret 2 featuring BMT technology (Option) + Number of tool stations: 12 tools, 10 tools + Max. rotary tool spindle speed: 12,000 min-1, 6,000 min-1 + The Y-axis specification (Option) with an axis travel of 40 mm (1.5 in.) offers hobbing with the tool spindle and Turret 2 synchronized
Large indexing diameter and tool holders for milling operation on the Spindle 2 side (Option) The 12-station turret with a swing diameter of 700 mm (27.5 in.) offers less interference with adjacent tools and achieves flexible tooling. An end face milling holder can be mounted on Turret 2 to carry out end face milling on the Spindle 2 side, which leads to shorter cycle times. Turret 2 with Y-axis (Option) Turret 2 is equipped with the Y-axis. The 40 (1.5 in.) mm axis travel enables not only machining with Turret 2, but also heavy-load hobbing with the synchronized tool spindle and Turret 2. Y2 Z2 X2 Swing diameter 700 mm (27.5 in.) “Mature” and “Evolved” BMT Technology <Turret 2 milling specification> (Option) 23 The built-in structure, in which the motor is placed inside the turret, minimizes heat generation and vibration, improves transmission efﬁciency and signiﬁcantly increases cutting power, speed and accuracy. Effects of the BMT + Improved milling power + Improved milling accuracy + Controls the turret’ s heat and vibration + Reduced energy loss + Turret temperature increases: Compared with conventional machine 1/10 or less + Vibration amplitude: Compared with conventional machine 1/3 or less BMT: Built-in Motor Turret Holders for existing machines can be used DMG MORI's holders are compatible with each other so that holders for existing machines can be used on a new machine. Please consult our sales representative for more details. Compatible holders 12-station Turret (Standard) : NTX 1000 2nd Generation, NTX 2000 10-station Turret (Option) : NT 4000 Series, NL Series
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Cutting-edge Chip Disposal Solution Chips can be one of the main causes leading to machining failure and machine stop. DMG MORI conducted an in-depth study on them by carrying out various experiments and analyses, and achieved outstanding chip disposal performance. We offer optimal chip disposal solutions according to a machining condition of each customer. Coolant tank Handling of different types of chips and coolant filtration (Option) The coolant tank can be pulled out to the front, With the hinge type conveyor for long chips and the cleats (Scrapers) on the hinge minimizing the space for maintenance. belt for short and fine chips, the conveyor can handle any type of chip regardless of 24 size and material. The filter with the low-maintenance automatic washing function ensures high accuracy coolant filtration. Hinge type Drum filter type chip conveyor Chip conveyor (Option) + Provides highly efficient chip disposal Workpiece material and chip size Long Hinge type Drum filter type Hinge type Depending on chip size, chips may pass through the filter and the conveyor and accumulate in the coolant tank. Due to possible effect on machining accuracy, a second filtration device may need to be considered. Steel Short 20 mm (0.8 in.) Powdery Please consult our sales representative if the chip length exceeds 200 mm (7.9 in.). [Chip size criteria] Powdery: minute particles / Short: 50 mm (2.0 in.) or less in length, 40 mm (1.6 in.) or less in diameter (A lump of chips) / Long: over 50 mm (2.0 in.)
Chip flushing coolant Through-spindle coolant system <Tool spindle> The standard chip flush coolant ensures better chip disposal directly beneath the spindle. + Coolant to be supplied to the tip through the holes of the spindle and tool + Effective for chip removal, cooling of machining points and extension of tool life Center through Side through High pressure coolant pump mounted on the coolant tank (Option) Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please be sure to consult our sales representative. Through-spindle coolant system Coolant in upper part of chuck Air blow <Tool tip> <Spindle1, 2> (Option) (Option) (Option) Coolant supplied through the center of the Coolant supplied from above the chuck Air is blown toward the tool tip to blow away chuck removes chips generated during I.D. removes chips and minimizes heat chips adhering to the tool. machining. generation in the workpiece. 25 Workpiece material and chip size : Suitable: Consideration required: Not suitable Cast iron 20 mm (0.8 in.) Aluminum, non-ferrous metal 20 mm (0.8 in.) Short Powdery Long Short Powdery The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (Chip hardness HRC45 or higher), please consult our sales representative. Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult our sales representative.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Pursuit of Usability The NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation machines are designed with the highest priority on operator usability. The usability-focused approach can be seen throughout the machine design, which includes a larger window for greater visibility, and the hydraulic units and other devices in an easily accessible location for better maintainability. 26 Easy-to-access Units & Devices Lubricating oil unit Hydraulic unit Machine rear Pneumatic device Left side of the machine The equipment layout is designed for daily operation and maintenance. Photo: Spindle 2 specification High-rigidity Digital Tailstock <Tailstock specification> There are two types of tailstocks available: standard MT5 live center (Without center) and optional MT4 built-in center (With center). The servo motor-driven, high-rigidity digital tailstock helps achieve significant reduction in setup time.
Tool Magazine with Outstanding Visibility The tool magazine is located at the machine front to enable tool checking at the machine operation position and tool changes in front of the machine. Moreover, operators can attach / detach tools by simply pressing a button. The optional tool magazines with storage capacity of 76 tools (Double chain type) and 114 tools (Triple chain type) are especially suitable for customers who want to attach / detach tools while one magazine is rotating. 90° Independent operation of the ATC ATC can be manually operated on the screen Door with Outstanding Visibility 1,400 mm (55.1 in.) 27 1,100 mm (43.3 in.) 800 mm (31.5 in.) CELOS / ERGOline Touch with Superior Operability The movable, swivel touch-screen operating panel can move 900 mm (35.4 in.) in both the left and right directions to ensure better accessibility to the spindle and the workpiece. Operating panel movable range 900 (35.4 in.) 800 mm (31.5 in.) 115° 57°
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Automation Solutions DMG MORI provides a variety of automation systems such as a gantry loader system and a bar feeder system, as well as various automation support functions. The automation system completes a whole process from provision of materials to discharge of finished products on one machine and reduces non-cutting time, thereby contributing to increasing your profitability. 28 Gantry-type loader system (Option) <Consultation is required> This is a high-speed mass production system that automates a whole process from provision of materials to discharge of finished products. Parallel hands Back end double hands Gantry loader standard accessory / specification + 10-station rotary workstocker (LG-10) + Hand airblow + Chuck air-blow + Automatic power-off system + Workpiece counter (PC counter) + Spindle orientation + Low air pressure detecting switch Gantry loader Max. travel speed X-axis <Hand moves up and down> m/min (fpm) Z-axis <Loader moves right and left> m/min (fpm) 90 (295.2) 120 (393.7) Applicable workpiece size Outer diameter mm (in.) 40 (1.6) - 200 (7.8) LG-10 (Machine travel type) Work stocker Loader hand Number of pallet tables Max. workpiece mass Max. workpiece stacked height Hand type Outer diameter Applicable workpiece size Length Max. mass kg (lb.) / Pallet mm (in.) mm (in.) mm (in.) kg (lb.) 10, 20 75 (165.0) 470 (18.5) Back end hands 40 (1.6) - 200 (7.8) 20 (0.8) - 150 (5.9) 10 (22.0) Please consult our sales representative in the case that a workpiece diameter is less than 40 mm (1.6 in.), or a workpiece length is less than 20 mm (0.8 in.).
Workpiece unloader (Option) It receives a machined workpiece from Spindle 2 and ejects it to the outside. Gripper type Receptor type Unloader ready position Unloader deployed Receive position Transfer conveyor and workpiece container Photo: NTX 1000 2nd Generation In-machine traveling type, Hand Workpiece conveyor <For shafts> Max. transfer mass Maximum workpiece diameter Maximum workpiece length kg (lb.) mm (in.) mm (in.) 4 (8.8) 75 (2.9) 250 (9.8) In-machine traveling type, Workpiece receiver Workpiece conveyor <For flanges> Max. transfer mass Maximum workpiece diameter Maximum workpiece length kg (lb.) mm (in.) mm (in.) 4 (8.8) 75 (2.9) 250 (9.8) Feed rate (Z-axis direction) m/min (fpm) 100 (328.1) Automation Support Options A wide range of options for the best automation solutions In-machine measuring system (Option) A touch sensor is attached to the tool spindle to measure a machined workpiece. Automatic in-machine tool presetter (Option) 29 It simplifies complex setup work after changing tools. Tool breakage detection is also possible by the comparison of measured values and setting values. Bar feeder system (Option)<Consultation is required> 3D quickSET (Option) Integrated machining of bar materials can be achieved in combination with a parts catcher. The workpiece attachment / detachment system nor turnover system is not necessary. Recommended accessories for bar feeder specification + Bar feeder + Multi counter + Signal lamp + Guide bushing + Work stopper It corrects the rotation center deviation of a rotary axis and the positional deviation caused by thermal displacement or aging of a machine.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation DMG MORI Qualified Products One-stop Service for Various Needs The DMG MORI Qualified Products (DMQP) program <Option> is designed to certify peripherals that meet DMG MORI standards in quality, performance and maintainability. DMG MORI collaborates with our partners in the world and provides customers with peripherals required for their machining. We take care of the arrangement from selection to installation to support best-quality machining. DMG MORI helps customers improve productivity by offering the total solutions including quality peripherals as well as machine tools. 30 ++ Offer peripheral equipment optimal for each customer at one stop ++ Provide support including connection and setup of machines and peripheral equipment ++ Achieve efficient connections with optimal interfaces Four DMQP categories Handling Shaping Oil skimmer Robot system Bar feeder Rotary window Super-high pressure coolant system Hydraulic steady rest Mist collector Measuring Monitoring In-machine tool presetter External tool measurement Electrical cabinet chiller Coolant chiller In-machine measuring system (Workpiece) Surface roughness measuring system Coolant float switch Signal lamp The options above are examples. For details, please consult our sales representative. DMQP: DMG MORI Qualified Products
Bar feeder Hydraulic steady rest Mist collector In-machine measuring system (Workpiece) In-machine tool presetter Tool balancer Air dryer Air compressor Oil skimmer 31 Rotary window Tool cabinet Cutting tool
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation DMG MORI Technology Cycles Technology Cycles (Option) are total solutions that achieve complex machining easily in a short time. They enable every operator to easily perform high-quality machining, setups and measurement with general-purpose machine tools and standard tools / fixtures, which used to be done with specialized machines, programs and tools. Shaping 32 Measuring Monitoring Handling The availability of the functions differ depending on the machine. For details, please consult our sales representative. The above is an image picture.
Respond to Various Technology Cycles Shaping Gear hobbing Optimal programming achieves hobbing with a general-purpose machine Efficient High-precision Issue (Before introduction) Results (After introduction) 33 ++ Hobbing program can be easily created by conversational input ++ Hob cutter’ s machining position can be changed, maximizing the tool life + A gear machine is needed. After blank machining with a turning machine, gear machining needs to be performed with a gear machine after setup changes + Want to extend the tool life of expensive hob cutter ++ Consolidation of machining operations into the general-purpose machine reduces setup time and enhances accuracy such as concentricity due to no setup change <Reference> Wikipedia: Hobbing; https://ja.wikipedia.org/wiki/%E3%83%9B%E3%83%96%E7%9B%A4 (Quoted on September 19, 2018)
Applications and Parts Highlights Machine and Technology Others Machine specifications Monitoring Easy tool monitoring Monitoring load of spindle and traveling axes Efficient Safe 34 Handling Multi-tool Maximizing number of tools & minimizing non-cutting time Efficient Issue (Before introduction) + Abundant experience is needed to set cutting conditions + Want to prevent tool breakage and machine failure + Difficult to monitor load to the spindle and tools at all times Results (After introduction) + Conditions can be set in advance, enabling digital cutting management not dependent on experience or expertise + Can reduce tool breakage and maintenance cost by maximizing the capacities of the tools and machine + Load to the traveling axis and spindle during machining is monitored at all times, and the machine stops when abnormal values are detected Issue (Before introduction) + Models with the Y-axis or Spindle 2 specification require tools for various cutting operations + More than one tool is mounted to one station in some cases, making their management complex + Including spare tools, it is necessary to prepare more tools than the number of turret stations Results (After introduction) + Tool compensation setting and life management can be easily performed for multiple tools of each station + Operator can set optimum tool information for each tool and maximize the number of tools + Prevent tool breakage and enhance production efficiency by switching to spare tools according to the operating time of the set tool
Handling Alternating speed Stable machining in which chatter hardly occurs Issue (Before introduction) + Chatter occurs when using tools under its recommended conditions + Vibration in deep hole drilling using a long drill should be Efficient High-precision suppressed Results (After introduction) + Cutting resistance is changed by periodically changing the rotation speed of the spindle. This helps suppress chatter and enhance cutting conditions, which lead to shorter machining time + Surface quality is improved Shaping Multi-threading Cutting special thread Issue (Before introduction) + Hope to cut special thread shapes + Hope to simplify complicated programming Efficient 35 Results (After introduction) + Easily create various thread shapes by conversational programming + Create a machining program of a special shape thread on the machine without CAD / CAM Triangle Square Trapezoidal Round Buttress
Applications and Parts Highlights Machine and Technology Others Machine specifications Shaping Excentric machining Easy programming of excentric machining Issue (Before introduction) + Hope to perform excentric machining processes on one machine + Expensive jigs for excentric machining are necessary Efficient High-precision Results (After introduction) + Reduce setup time by consolidating machining operations performed with a special machine into a general-purpose machine + Complicated program for excentric machining can be created using the conversational programming style + Compatible with both turning and milling to achieve efficient machining + Require no eccentric machining jigs 36 Shaping gearSKIVING High-speed gear cutting including internal teeth Issue (Before introduction) + Not sure how to create a program because it involves a special machining technique + Require multiple processes with a gear machine and a cutting Efficient High-precision machine Results (After introduction) + Can easily program a machining technique called gear skiving + Internal teeth that cannot be machined by hobbing can be cut + Consolidation of processing operations into the general-purpose machine reduces setup time and enhances accuracy such as concentricity due to no setup change
Handling Retraction cycle Efficient Safe Automation allows for easy return to the zero return position without errors + Operational efficiency is enhanced, as one button push will enable return to the zero return position in the preset order + Can customize the order of axes to be moved according to the condition + Enhance efficiency of setup operation + Reduce the risk of accident Shaping Efficient Production Package (High-speed canned cycle) Efficient Safe High-precision Easy inputting of various machining patterns + A program will be automatically created just by entering a complex shape in a conversational style + Safe cutting is ensured by confirming cutting details using the simulation function + Optimal tool path and cutting conditions enhance cutting quality 37 Shaping Interpolation turning Shaping DMG MORI gearMILL Efficient High-precision Easy programming of interpolation turning + Interpolation turning can be programmed using the conversational programming style + O-ring groove and sealing surface can be cut + Tuning process can be performed at the eccentric position in one chucking, enabling process integration Efficient High-precision Integrating gear cutting into Turning / Milling + PC software for gear cutting + All processes of Turning, Milling, and gear cutting are done on one machine + Investment cost can be reduced by use of commercially available tools and generalpurpose machines
Applications and Parts Highlights Machine and Technology Others Machine specifications Shaping Simultaneous 5-axis machining Efficient High-precision Most suited for simultaneous 5-axis control machining ++ Tool center point (TCP) control ++ Workpiece setting error offset ++ Tool radius offset for 5-axis control machining ++ High-speed, high-precision machining ++ Tilted Working Plane Command ++ SSS Control package Measuring 3D quickSET 38 Handling Efficient High-precision Easy offset of deviation of rotary / Tilted axes on 5-axis control machine ++ Automatic offset with the dedicated program ++ Easy programming in accordance with guidance ++ Possible to offset even while fixtures and workpieces are being mounted ++ Higher accuracy by minimized deviation of rotary / Tilted axes Be cautious about interference which may occur depending on the mounting position of the calibration sphere ATC (Application Tuning Cycle) Efficient Easy setting of optimum feed according to the machining operation ++ Only by selecting either the time priority mode or accuracy priority mode, smoothness of look-ahead interpolation can be changed ++ Feedrate can be changed freely while programs are running, and optimum machining method can be set according to surfaces to be machined Handling Tailstock for turret Efficient Support for programming of the tailstock operation when the tailstock is mounted on Turret 2 ++ Simple operation by the guidance screen Setting of tailstock pressures Tailstock movement from the retract position to approach position, Tailstock retraction and then the workpiece support position
Handling Steady rest for turret Handling Counter spindle tip Support for programming of the steady rest operation when the automatic centering steady rest is mounted on Turret 2 ++ Approach and clamp / unclamp of steady rest can be executed in the same cycle Efficient Efficient Support for programming when Spindle 2 is used as a tailstock for long workpieces ++ Simple operation by the guidance screen Setting of tailstock pressures Tailstock movement from the retract position to approach position, Tailstock retraction and then the workpiece support position Monitoring MVC (Machine Vibration Control) 39 Efficient Vibration data of the spindle-mounted sensor analyzed to suggest optimal conditions for preventing chatter on the screen ++ Automatic calculation of efficient cutting conditions for preventing chatter ++ Quick and easy reflection of recommended cutting conditions to a program ++ Less time and effort because optimal conditions can be determined by one trial machining Monitoring MPC (Machine Protection Control) Efficient Safe Tool spindle vibration detected by the sensor ++ Preventive maintenance by regular diagnosis of bearings ++ Detection of subtle changes in vibration caused by tool chipping ++ Quick stop when excessive vibration is detected ++ Minimized load on the spindle at the time of interference
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation From the Idea to the Finished Product DMG MORI's cutting-edge operation system, CELOS, enables consistent management, documentation and visualization of orders, processes and machine data. CELOS can be extended with apps and is also compatible with your company's existing infrastructures and programs. CELOS APPs facilitate quick and easy operation: three examples »» 40 CELOS: Control Efficiency Lead Operation System JOB MANAGER: Systematic planning, administration and preparation of work orders + Machine related creation and configuration of new work orders + Structured storage of all production related data and documents + Easy visualization of job information on drawings, models, tools, fixtures, etc. JOB ASSISTANT: Process-defined orders + Menu guided set-up of the machine and conversational processing of production orders + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function CAD-CAM VIEW: Visualize workpieces and improve program data + Direct remote access to external CAD / CAM workstations + Central master data as basis for component viewing + Immediate change options for machining steps, NC programs and CAM strategies, directly in the CNC system
APP menu: Central access to all available applications ERGOline Control with 21.5-inch multi-touch-screen and FANUC 41 STANDARD + Standard user interfaces for all new high technology machines from DMG MORI CONSISTENT + Consistent administration, documentation and visualization of order, process and machine data COMPATIBLE + Compatible with PPS and ERP systems + Can be networked with CAD / CAM products + Open to trendsetting CELOS APP extensions PPS: Production Planning and Scheduling System ERP: Enterprise Resource Planning
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Revolutionary Productivity with Cutting-Edge Technology DMG MORI's Connected Industries By making full use of cutting-edge technology, DMG MORI realizes its Connected Industries to help improve your productivity and profitability significantly. Our Connected Industries is structured in three layers. Centering around the cutting-edge operation system "CELOS," our Connected Industries networks not just individual machines but also production systems and the entire plant. This network will help clearly define your problems, offering the best and customized solutions. An industrial society in which new added value will be created through connected humans, machines, and technologies – A new vision for the future of Japanese industries that the Ministry of Economy, Trade and Industry advocates. Club Digital Factory Your office Business partner A Business partner B 42 Manufacturing Your plant Machine Your machines AI Solution AI-based thermal displacement compensation (Ultra Thermal Precision) Cloud Research is underway toward the practical use of thermal displacement compensation based on AI-based information analysis. Database Machine learning The speed of learning is increased by accumulating data from multiple machines in the DMG MORI's server for integrated data management. + In order to improve machining accuracy, AI estimates and compensates thermal displacement by learning the information received from the sensors mounted on the machine. + The speed of learning is effectively improved by accumulating data from multiple machines in a single server for integrated data management. Machine status monitoring Various machine data generated by sensors can be easily checked on the CELOS. CELOS: Control Efficiency Lead Operation System Each monitoring value is displayed in an easy-to-understand manner AIIoT
Machine Extremely Easy-to-Use Machine + This machine is loaded with the cutting-edge operating system CELOS, offering various applications useful for your machining + By accumulating machining know-how on the CELOS, all operators are able to make products at the same level of quality + Productivity will be improved by streamlining time-consuming and burdensome setups to reduce the operator's workloads + Complex machining, which used to require dedicated machines and technical knowledge, is made simpler and faster with Technology Cycles + The use of AI prevents the occurrence of machine problems The information needed to machine a workpiece (Setups, tools, programs, etc.) JOB MANAGER Job preparation / process planning JOB SCHEDULER JOB ASSISTANT Machining preparation Machining / checking Manufacturing Connected Production Processes + A CELOS application called "Messenger" connects machines in your plant, visualizing the status of machine operation + The causes of machine stops will be identified easily, contributing to improved machine operation rates + CELOS applications can be upgraded to their latest versions through CELOS Club, allowing for smooth IoT deployment + The machine's operational status can be monitored through smartphones and tablets even from outside your plant Digital Factory Digitization accelerates connected plants 43 + Your plant can be connected to external business partners by the utilization of IoT, significantly streamlining the flow of your entire production system + CELOS Club can maximize the ability of CELOS + ADAMOS offers an open platform for IoT Please consult our sales representative for more detailed information, including the service start time in your country. Club CELOS / MAPPS V DMG MORI Visual Programming System CELOS PC-Version DMG MORI Messenger GE NETSERVICE Continuously supporting your productivity improvements + Latest functions always available + Maximizing operating time through version upgrades + CELOS Club Platinum (Option) + Centralized machine management and streamlined programming Japan only. Productivity improvements through cutting-edge machine maintenance services + Streamlined maintenance work based on digitized plant equipment information + Minimizing down time by promptly identifying the cause of machine stop + The integrated management of maintenance procedures and standards eliminates dependency on individual operator skills Please consult our sales representative for more detailed information, including the release time in your country.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation High-Performance Operation System MAPPS MAPPS is a high-performance, smart operation system mounted on CELOS. It enables operators to easily control machine operation with touch operation. 44 MAPPS: Mori Advanced Programming Production System CELOS: Control Efficiency Lead Operation System
2 3 4 1 6 5 45 Lower Touch Panel Screen Layout 1 Individual function operation area : Displays function buttons at all times regardless of the operation mode. 2 Operation mode selection area : Displays mode selection buttons at all times. 3 Status display area : Displays the override status. 4 Machine operation area : Displays buttons related to spindle / turret operation and optional functions over multiple pages. 5 Mode-by-mode operation area : Displays buttons related to axis feed, zero return or automatic operation over multiple pages. The available buttons will change depending on the mode selected. 6 In-machine display area : Displays the image showing the controlled axes and their travel directions.
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Unique Energy-saving Function GREENmode DMG MORI has developed the energy-saving function “GREENmode” to accomplish sustainable development goals (SDGs). SDGs: Sustainable Development Goals The function reduces power consumption by approximately 25% compared to the conventional machine by using efficient machining programs to minimize unnecessary stand-by power. The effect indicated above may not be achieved depending on the machines, cutting conditions, environmental conditions at measurement. + Improve cutting conditions to reduce machining time by bringing the best out of machine tools and tools + Reduce unnecessary power consumption during stand-by time by shutting off power of the spindle, chip conveyor and coolant pump at a time of machine stop + Visualize power consumption and CO2 emission amount 46 GREENmode GREEN monitoring + Visualize power consumption and CO2 emission amount on the CELOS operation screen GREEN device + High-brightness LED light GREEN idle reduction + Shut off the power of the servo motor, spindle and coolant pump at a time of machine stop + Turn off the operation panel screen when a machine is not in operation for a certain time GREEN control + Reduce machining power by energy-saving pecking cycles + Quicken standard M codes + Simultaneous acceleration / deceleration of the spindle and feed axes + Inverter-controlled coolant supply
NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Machine size NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation mm (in.) Front view Spindle center 1400 (55.1) 900 (35.4) <Operating panel movable range> <Door opening width> ) 6 . 5 1 1 ( 5 3 9 2 ) 1 . 8 0 1 ( 7 4 7 2 > 4 1 1 : y t i c a p a c e g a r o t s l o o T < ) 0 . 2 0 1 ( 0 9 5 2 > 6 7 , 8 3 : y t i c a p a c e g a r o t s l o o T < ) 0 . 0 0 1 ( 0 4 5 2 ) 7 . 4 5 ( 0 9 3 1 ) 8 . 5 3 ( 0 1 9 47 4720 (185.8) 1105 (43.5) 5825 (229.3) <Tool storage capacity: 38> 6205 (244.3) <Tool storage capacity: 76> 6915 (272.2) <Tool storage capacity: 114> Side view 2830 (111.4) 880 (34.6) Spindle center 123° ) 7 . 4 5 ( 0 9 3 1 57° Q56425B02
Applications and Parts Highlights Machine and Technology Others Machine specifications NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Machine specifications (FANUC F31iB5) Basic specification Optional specifications Capacity NTX 2000 / NTX 2500 / NTX 3000 Swing over cross slide mm (in.) 700 (27.5) 670 (26.3) 670 (26.3) / 365 (14.3)<12-station>, 325 (12.7) <10-station> 670 (26.3) 670 (26.3) / 365 (14.3)<12-station>, 325 (12.7) <10-station> 1,538 (60.5) <NTX 2000>1,530 (60.2) <NTX 2500>1,519.3 (59.8) <NTX 3000> 65 (2.5) <NTX 2000>80 (3.1) <NTX 2500>102 (4.0) <NTX 3000> 675 (26.5) <-125 - +550 (-4.9 - +21.6)> 300 (11.8) <150 (5.9)> 1,562 (61.4) 164 (6.4) <For ATC> 240° (120°) 5,000 <NTX 2000>4,000 <NTX 2500>3,000 <NTX 3000> 5,000 <NTX 2000>4,000 <NTX 2500> 4,000 <NTX 3000> Max. turning diameter (Tool spindle / Turret 2) mm (in.) Max. turning length Bar work capacity Travel X1-axis (Tool spindle) Y1-axis travel (Tool spindle) Z1-axis (Tool spindle) for ATC B-axis (Tool spindle) Spindle 1 Max. spindle speed Spindle 2 Max. spindle speed Tool spindle (Turret 1) B-axis min. indexing increment Max. tool spindle speed Taper hole of tool spindle Tool storage capacity Max. tool diameter (With adjacent tools) Max. tool diameter (Without adjacent tools) Max. tool length Max. tool mass Turret 2 Number of tool stations Shank height for square tool Max. rotary tool spindle speed Tailstock mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) min-1 min-1 min-1 mm (in.) mm (in.) mm (in.) kg (lb.) mm (in.) min-1 48 0.0001° 12,000, 20,000 (High-speed) Capto C6, HSK-A63 (T63) 38, 76, 114 70 (2.7) 130 (5.1) 400 (15.7) 8 (17.6) 12, 10 20 (0.8), 25 (1.0) 12,000, 6,000 12, 10 20 (0.8), 25 (1.0) 12,000, 6,000 Taper hole of tailstock spindle Live center (MT5), Built-in center (MT4) Motors Spindle 1 drive motor kW (HP) 15 / 15 / 11 (20 / 20 / 15) <15%ED / 30 min / cont> <NTX 2000> 18.5 / 18.5 / 15 (24.7 / 24.7 / 20) <25%ED / 50%ED / cont> <NTX 2500> 30 / 25 (40 / 33.3 HP) <30 min / cont> <NTX 3000> Spindle 2 drive motor kW (HP) 15 / 15 / 11 (20 / 20 / 15) <15%ED / 30 min / cont> <NTX 2000> 18.5 / 18.5 / 15 (24.7 / 24.7 / 20) <25%ED / 50%ED / cont> 18.5 / 18.5 / 15 (24.7 / 24.7 / 20) <25%ED / 50%ED / cont> <NTX 2500> <NTX 3000> Tool spindle drive motor <40%ED / cont> kW (HP) 23 / 22.2 (30.7 / 29.6), 23 / 22.2 (30.7 / 29.6) Turret 2 rotary tool spindle drive motor <15%ED / 25%ED / cont> kW (HP) 5.5 / 5.5 / 3.7 (7.5 / 7.5 / 5) 16 / 16 / 11.5 (21.3 / 21.3 / 15.3) <25%ED / 40%ED / cont> 5.5 / 5.5 / 3.7 (7.5 / 7.5 / 5) 16 / 16 / 11.5 (21.3 / 21.3 / 15.3) <25%ED / 40%ED / cont> Machine size Machine height Floor space (Width Depth) mm (in.) mm (in.) 2,750 (108.3) 5,825 2,830 (229.4 111.5) <Including a conveyor with the hinge type drum filter> Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity. Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. Power sources, Machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. The information in this catalog is valid as of February 2019.
: Standard : Option : Tool spindle : Tool spindleMilling : Tool spindleY-axis : Tool spindleB-axis : Turret 2 : Turret 2Milling : Turret 2Y-axis : Spindle 1 : Spindle 2 : Tailstock The Spindle 2 specification (S2) is not equipped with a tailstock (TS). NTX 2000 2nd Generation / NTX 2500 2nd Generation / NTX 3000 2nd Generation Standard & optional features (FANUC F31iB5) : Standard: Option: Not applicable F31iB5 Fixture Automatic centering type steady rest Coolant Water-soluble coolant unit Through-spindle coolant system (Tool spindle) Chip disposal Chip conveyor Measurement Manual in-machine tool presetter Tool breakage detector In-machine measuring system (Tool spindle) High-precision control SLU-X1 <8 - 70 mm (0.3 - 2.8 in.)>, SLU-X2 <11 - 101 mm (0.4 - 4.0 in.)> <Fixed at Turret 2> <Traveling in clamped state during machining is not possible>1 SLU-X1 <8 - 70 mm (0.3 - 2.8 in.)>, SLU-X2 <11 - 101 mm (0.4 - 4.0 in.)>, SLU-X3 <14 - 152 mm (0.6 - 6.0 in.)> <Servo-Driven> <Traveling in clamped state during machining is not possible> 800 / 1,100 W (50 / 60 Hz) Standard pressure (800 / 1,100 W <50/60 Hz>) <Center through / Side through> Super-high-pressure2 <3.5 Mpa (507.5 psi)> <Center through> Super-high-pressure2 <7.0 Mpa (1,015 psi)> <Center through> Super-high-pressure interface2 <Center through> Right discharge, Hinge type Right discharge, Hinge type Drum filter type Spindle 1 (Removable)3 Touch type (Blum) Touch sensor (Radio signal transmission type)4 Full closed loop control (Scale feedback) <Tool spindle> X1-, Y1-, Z1-axis Automation Robot interface Others Built-in worklight (LED)Leveling blockHand tools 1 foot switch 2 foot switches 4 colors (LED type: Red, Yellow, Green, Blue) 49 Chuck foot switch Dry anchor Multi dry filter Signal lamp Basic specification Optional specifications Measurement Manual in-machine tool presetter Spindle 2 (Removable)3 Automatic in-machine tool presetter (In-out type) For tool spindle <In-out type> For tool spindle (Metrol) Turret 2 (Renishaw) For tool spindle (Metrol) Turret 2 (BLUM) High-precision control Full closed loop control (Scale feedback) <Turret 2> X2-, Z2-axis Y2-axis DMQP (DMG MORI Qualified Products) 1 Not available for Turret 2 with the milling function. 2 When using a super-high-pressure coolant system, a coolant chiller is recommended. For details, please consult our sales representative. 3 In-machine tool presetter is shared between Spindle 1 and Spindle 2. For details, please consult our sales representative. 4 Please note that there are a few countries where the radiowave type cannot be used because no radiowave license in those countries has been obtained yet. For further details, please consult our sales representative. DMQP: Please see Page 30 for details. The information in this catalog is valid as of February 2019. Specifications, accessories, safety device and function are available upon request. Some options are not available in particular regions. For details, please consult our sales representative. Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please be sure to consult our sales representative.
<Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. + DCG, DDM, BMT, ORC, compactMASTER, CELOS, ERGOline, COMPACTline, DMG MORI SMARTkey and DMG MORI gearMILL are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. + If you have any questions regarding the content, please consult our sales representative. + The information in this catalog is valid as of February 2019. Designs and speciﬁcations are subject to changes without notice. + The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. + DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811 Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900 Iga Campus Nara Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151 □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121 NTX202530-EB01-1V V.1902.CDT.0000 Created in Japan