RPS SYSTEM ENUK

Highlights Machine and Technology Machine Specifications RPS’s features RPS is an ideal solution for low-cost, space-saving automation. RPS variations Number of machines RPS5 1 unit Number of workpiece setup stations 1 station RPS14＊ 1 unit 1 station RPS21＊ 1 unit 1 station Number of pallet stations 4 stations 13 stations 20 stations Number of pallet shelves 1 level 2 levels 3 levels ＊ Not available for the 60-tool storage capacity specification RPS: Rotary Pallet Storage

RPS SYSTEM Incredibly Compact Maximize Efficient Use of Factory Space The rotary pallet storage (RPS) system features outstanding space savings and setup capabilities, and can hold more pallets per unit area than any other pallet pool system. Having a space-saving design and a simple structure, RPS is the best solution for customers who have never thought of automation due to space restrictions, or those hesitate to automate their productions because they think automation is complicated. DMG MORI with extensive experience and proven capabilities in automation systems provides the optimal system for your needs. Space-saving: Installation area 1/6＊ It allows you to establish an efficient automation system in far less space than other automation systems. Long-term unmanned operation With a capability of long-term automatic operation, the system allows you to save on labor costs, for example, by conducting unmanned operation at night or on weekends. Shorter installation lead time Thanks to its integrated construction, the system can be installed in a short time. ＊ When RPS21 is compared with 20LPP Comparison of operating rates and productivity In order to help you understand the RPS’s features, we have conducted a simulation comparing operating ratios and productivity under the same production conditions. ■ Assumptions: We are making the comparison under the following operating conditions. Workpiece <Cycle time / 1 pc.> 881 sec. × 4,000 pcs. ≒ 979 hours (3,524,000 sec.) / month ● When machining 4 kinds of workpieces at the same time. ● Number of tools used: 9 tools Material <JIS>: A5052 (Aluminum) Stand-alone machines <NHX 5500> (with 2-station APC) JIS: Japanese Industrial Standard RPS Items compared Number of machine operating days / month A Machine operating rate Machine operating time (manned ＋ unmanned) B Actual operating time / day B × C ＝ D Actual operating time / month D × A ＝ E C Number of machines required to run 4,000 pcs. / month (total) Comparison of equipment costs Number of operators required Comparison of personnel costs 24 days 9 hours (8 hours ＋ 1 hour) 0.85 24 days 24 hours (8 hours ＋ 16 hours) 0.85 7.65 hours 183.6 hours 6 machines 100% 3 100% 20.4 hours 489.6 hours RPS21 × 2 sets 58% 2 67%

Highlights Machine and Technology Machine Specifications RPS SYSTEM Unmatched Reliability Highly Dependable Automation System The RPS system consists of high-quality durable components. You can select the ideal specifications for your production from the packages. 1 4 2 3 1 Machine 2 Pallet racks + NHX 4000, NHX 5000 and NHX 5500 horizontal machining centers + The pallets are transferred using the random access method (number of pallets = number of pallet stations + number of machines) + The open frame offers excellent visibility 3 Transfer AGV (Automatic Guided Vehicle) 4 Workpiece setup station (WSS) + The pallet direct calling function calls pallets quickly + Manual pallet indexing is possible in 45˚ increments up to + The NC control achieves highly accurate positioning, high reliability and easy maintenance by ensuring smooth axis travel and transfer + High-speed travel is possible by using a rack & pinion and a guide rail 360˚, offering easier setup + Coolant gun available as standard + Air gun can be installed (option) + Hydraulic and pneumatic units for automatic fixture clamping can be installed (option) <Consultation is required>

RPS SYSTEM Simple and Easy Operation with CELOS Setup operation is now possible not only with the conventional handy controller, but with CELOS on the machine. The use of CELOS also allows operation and management of both the machine and RPS. Featuring a large touch screen, CELOS offers intuitive operation just like a smartphone. PALLET MANAGER, one of CELOS applications, ensures hassle-free operations and shorter setup times. PALLET MANAGER＊＊ MAPPS V function, available for NHX 4000 3rd Generation, NHX 5000 3rd Generation and NHX 5500 2nd Generation Easy check of pallet status on CELOS Tool check to prevent troubles in advance + Displays the entire system layout in an easy-to-see manner + Able to check the latest pallet status and shorten setup time + Able to transfer pallets by drag and drop of the pallet icon on the screen + Automatically identifies and displays tools that are not suitable for machining by central tool management + Prevents machining failure and troubles caused by tool breakage + Improves productivity by minimizing problem-caused rework High flexibility to accommodate production changes + Able to assign information on multiple workpieces to a single pallet + Easy production adjustment / rescheduling on CELOS to respond flexibly to sudden schedule changes or urgent requests CELOS: Control Efficiency Lead Operation System MAPPS: Mori Advanced Programming Production System

Highlights Machine and Technology Machine Specifications RPS SYSTEM Machine Size RPS5 ＋ NHX 4000 3rd Generation Plan view A Workpiece setup station mm (in.) A A B RPS14 ＋ NHX 4000 3rd Generation Plan view B RPS21 ＋ NHX 4000 3rd Generation Plan view B Machine type NHX 4000 3rd Generation <120 tools> NHX 5000 3rd Generation <120 tools> ) 0 . 9 8 ( 0 6 2 2 ) 5 . 1 9 ( 3 2 3 2 Workpiece setup station 0 0 9 0 0 8 ) 4 . 5 3 ( ) 5 . 1 3 ( Workpiece setup station 0 0 7 0 0 8 ) 6 . 7 2 ( ) 5 . 1 3 ( ) 4 . 9 0 1 ( 8 7 7 2 ) 5 . 0 3 1 ( 5 1 3 3 RPS5 Depth (A) × Width (B) RPS14 RPS21 NHX 5500 2nd Generation <120 tools> ● Machine size differs depending on the specification. For details, please consult our sales representative. 6,095 × 3,355 (240.0 × 132.1) 7,130 × 3,670 (280.7 × 144.5) 8,295 × 3,660 (326.6 × 144.1) 6,805 × 5,008 (267.9 × 197.2) 7,755 × 5,806 (305.3 × 228.6) 8,423 × 5,806 (331.6 × 228.6) 6,805 × 5,008 (267.9 × 197.2) 7,755 × 5,806 (305.3 × 228.6) 8,423 × 5,806 (331.6 × 228.6)

RPS14, RPS21 NHX 5000 NHX 5500 NHX 4000 NHX 5000 NHX 5500 14 (RPS14), 21 (RPS21) Servo motor 15 (49.2) Servo motor 15 (49.2) Servo motor Machine and pallet specifications Applicable machining centers NHX 4000 Number of pallets controlled Workpiece transfer specifications Drive system Speed m/min (fpm) Carrier hoist specifications Drive system Speed m/min (fpm) Carrier turn specifications RPS5 5 Hydraulic cylinder 15 (49.2) Hydraulic cylinder 15 (49.2) Drive system Turn speed General-purpose geared motor min-1 5.05 12 9 Workpiece setup station specifications Setup system 45° indexing turn table system RPS5 RPS14＊1 RPS21＊1 Specifications Applicable machining centers Pallet size mm (in.) NHX 4000 400 × 400 (15.7 × 15.7) Pallet loading capacity kg (lb.) 400 (880) NHX 5000 NHX 5500＊1 500 × 500 (19.7 × 19.7) 500 (1,100) 700 (1,540) NHX 4000 400 × 400 (15.7 × 15.7) 400 (880) NHX 5000 NHX 5500 500 × 500 (19.7 × 19.7) 500 (1,100) 700 (1,540) NHX 4000 400 × 400 (15.7 × 15.7) 400 (880) NHX 5000 NHX 5500 500 × 500 (19.7 × 19.7) 500 (1,100) 700 (1,540) Max. workpiece swing diameter mm (in.) 630 (24.8) 800 (31.4) 630 (24.8) 800 (31.4) 630 (24.8) 800 (31.4) Max. workpiece height mm (in.) 900 (35.4) 1,000 (39.3) 900 (35.4) 1,000 (39.3) 700 (27.5) 700 (27.5) Number of pallet stations Number of pallets to be used＊2 Workpiece setup station 4 5 13 14 1 point 20 21 RPS height ＊1 Not available for the 60-tool storage capacity specification ＊2 Random access method mm (in.) 2,260 (89.0) 2,550 (100.4) 2,778 (109.4) 3,060 (120.5) 3,315 (130.5) 3,430 (135.0)

<Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. + For any functions not featured in the MAPPS system you are currently using, software updates are required. For details, please consult our sales representative. (There will be a charge for the software update) + Some functions are not supported by some models. + The product names in this catalog are all trademarks or registered trademarks of the individual companies. + The actual screens may differ from those shown in this catalog. + CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI gearMILL are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. + If you have any questions regarding the content, please consult our sales representative. + The information in this catalog is valid as of October 2018. Designs and speciﬁcations are subject to changes without notice. + The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. + DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811 Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900 Iga Campus Nara Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151 □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121 RPS-EA01D D.1810.CDT.0000 Created in Japan