www.dmgmori.com DMC 650 V DMC 850 V DMC 1150 V DMC 1450 V Vertical machining centres DMC V series
Machine and Technology Control Technology Technical Data DMC V series A new dimension in powerful vertical-spindle machining. With the DMC 650 V, DMC 850 V, DMC 1150 V and DMC 1450 V, the successful vertical machining centre range from DECKEL MAHO has been comprehensively improved and extended in size to meet the 3-axis milling challenges of tomorrow. The foundation of these performance enhancements is the stable, mineral cast machine bed. Compared to the previous machines, the rigid table not only features a larger clamping area, but it also accepts a higher maximum load. Now the machine can accommodate workpieces weighing up to 2,000 kg | 4,409 lbs. (DMC 1450 V). With 42 m/min | 1,654 ipm. rapid traverse, the DMC V Series is also 40 % faster. 02 From the idea to the finished product.
Large working area with a rigid table for workpieces weighing up to 2,000 kg | 4,409 lbs. 03
Machine and Technology Control Technology Technical Data DMC V series 3rd generation DMC V with a new machine concept. From the 20,000 rpm speedMASTER® spindle with 130 Nm | 97 ft-lbs up to the SK50 or HSK-A100 version with 303 Nm | 224 ft-lbs – solutions can be provided for both precision and heavy-duty machining. The tool magazine boasts short chip-to-chip times down to 5.4 seconds and can hold up to 20 tools in its basic conﬁguration. The unrivalled ergonomics of the new DMC V series makes loading and unloading workpieces easy. 04 Highlights + Powerful equipment as standard speedMASTER® spindle: 20,000 rpm / 130 Nm | 96 ft-lbs, 42 m/min | 1,654 ipm. rapid traverse rate + SK50 spindle rated at 303 Nm* | 224 ft-lbs + Tool magazine with up to 120 pockets* + Workpiece weight up to 2,000 kg | 4,409 lbs + 30 % higher precision thanks to cooled drives and guideways + Experience from more than 10,000 vertical machining centres supplied * Optional Innovative cooling concept Cooled main spindle, guide- ways and ball screw nuts for maximum precision
1 + 2: Cooling for effective heat dissipation and guaranteed accuracy 3: Laser tool measurement – extendable and retractable 4: Tool magazine with up to 120 pockets 5: CELOS® – from the idea to the finished product; 21.5” multi-touch display 1 3 2 4 5 05 Optimal user convenience: ERGOline® control panel and high-tech control technology The DMC V series: available with 21.5” ERGOline® with CELOS® and Siemens 840 D solutionline Operate as well as 19” ERGOline® with HEIDENHAIN TNC 640.
Machine and Technology Control Technology Technical Data 06 SIEMENS 840D solutionline Operate HEIDENHAIN TNC 640 + Highly simplified interactive programming + Unique, highly detailed 3D simulation display with identical “look and feel” for turning and milling + SINUMERIK Operate new user interface + ATC*, 3D quickSET®* + Powerful 32-bit multiprocessor system and controller, 1 GB RAM + Fast block processing time of approx. 0.6 ms + New optimised TNC user interface + HSCI – HEIDENHAIN Serial Controller Interface + Conversational or ISO programming + Rapid program generation with plain text programming + Look-ahead function for up to 150 NC blocks + Graphical programming (capable of parameterisation) + Graphical simulation of the machining process with overhead view, triple-plane display and 3D display; synchronised display during the machining process + 3D machining, optional 3D tool correction via the surface normal vector + DECKEL MAHO Package MDynamics, optional optimisation of surface finish and speed for smoothing surface transitions * Optional + Collision monitoring (DCM) + ATC*, 3D quickSET®* + Powerful dual-core processor (Intel i7-3) + New optimised ADP (Advanced Dynamic Prediction) movement guide for improved surfaces and quicker machining (block processing time of just 0.5 ms) + Dynamic look-ahead function with no path restrictions + Adaptive AFC feed controller as standard + Dynamic Efficiency with adaptive feed control AFC and trochoidal milling as standard (Active Chatter Control ACC optional) * optional
DMC V series Exclusive DMG MORI Technology Cycles Complex machining operations are completed with ease thanks to conversational programming instead of classical DIN programming! Highlights + Up to 60 % faster + New applications + Visualized, interactive and user friendly More information about DMG MORI technology cycles: www.cycles.dmgmori.com 07 MPC – Machine Protection Control ATC – Application Tuning Cycle Interpolation turning Protecting machines with an emergency shut-off function Process-oriented tuning of feed rate (Vf ) NEW: Cutting force monitoring for drilling and tapping Minimised processing time with maximised component quality, also depends on the workpiece weight Vibration sensors on the milling spindle Emergency shut-off with teach function Process monitoring by means of a bar graph Milling spindle bearing diagnostics With interpolation turning, the tool follows a circular movement, whereby the cutter is always orientated towards the centre of the circle Easy creation of simple sealing surfaces and recesses on milling and turning machines May be used for external or internal machining
Machine and Technology Control Technology Technical Data ê Floor Plans DMC V series Floor Plans Floor plans DMC 650 V Front view 5 0 1 2 5 8 3 Plan view 3 3 0 9 3 6 2 6 3 3 4 6 2 3 130 39 91 08 Floor plans DMC 850 V Front view 1 9 2 5 8 3 Plan view 3 3 0 9 3 6 2 6 3 3 4 6 2 3 139 39 101 21 21
DMG MORI LifeCycle Services www.dmgmori.com Customer First – Our service promise! Available for you around the clock: service-hotline.dmgmori.com “We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality.” Please contact us – your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get Spindle service at best prices. The highest level of competence a spare part offered by us at least 20 % cheaper elsewhere, we will NEW from the manufacturer at new and attractive prices – DMG MORI NEW refund the price difference up to 100 % *. spindle service! . s e v i t a n r e t l a C N C d n a t n e m p u q e , s n o i t p o e m o s e d u l c n i i y a m e r e h d e t c i p e d s e n h c a m e h T i Up to 50 % lower service costs. New Flat Call-Out Rate – Our protective shield for your productivity. Reduced operating without travel expenses or any additional costs! NEW costs, highest machine availability and maximum precision NEW – DMG MORI ServicePlus! *All information and price advantages for Customer First are available at: customer-first.dmgmori.com . d e v r e s e r s t h g i r e t a d p u l a c i n h c e T . n o i t a c i f i d o m o t t c e j b u S S U - K U _ 7 1 5 0 _ 4 7 5 0 6 1 0 2 P