□ We mainly do multi-item, small-lot production. □ We mainly do repetitive production. □ Most of our jobs have short delivery times. □ Many of our jobs have time-consuming setups. □ We don’t use the spindle very often. □ We want to reduce half-finished products. □ We want to reduce manufacturing costs. We have the perfect system for you.

Linear Pallet Pool System LPP SYSTEM The LPP (Linear Pallet Pool) system is a highly automated system with specialist cell controllers and 2-level pallet shelves. The system configuration can be customized to suit your needs. An LPP will make a great contribution to improving your productivity and the rate of operation of your machines. ■ LPP’s features Among all the various systems which are available, the LPP system is the most suitable for multi-item, small to medium-lot production. Characteristics of each system Key points when selecting a system Large Production size Small LPP Number of machines RPP 1 unit CPP Up to 4 units LPP Up to 8 units CPP RPP Stand-alone machines Number of workpiece setup stations 1 station Up to Up to 2 stations 5 stations Scale Number of pallet stations Number of pallet shelves 4 stations Up to Up to 29 stations 99 stations 1 level 1 level 2 levels Small Types of workpieces machined Large 4 LPP SYSTEM

Software and hardware are the key to high productivity. The LPP system offers both these 2 elements at a higher level. One of the features of DMG MORI’s LPP systems is that they have high levels of software and hardware, both of which are essential for improving productivity. By making both of these elements in-house, DMG MORI offers a highly reliable, user-friendly system. Application System The high-efficiency application system to maximize your productivity. The MCC-LPS Ⅲ (standard) cell controller for operating/managing the LPP system, and the MCC-TMS (option) for creating a tool management system. These application systems will help you build a highly efficient and intelligent production environment which will maximize your LPP system’s productivity. 6 LPP SYSTEM

Application System In what areas do you want to improve efficiency? I want to do automatic tool calling and registration. I want to manage machining programs. I want to do simulations of the production schedule in advance. I want to apply the operating results data to our next strategies. I want to check the factory’s operating status from my office. I want to share data about tool location and wear internally. 8 LPP SYSTEM

Information about the LPP system and tools is managed centrally, and the data can be shared and used between all departments. Production site Easy operation/monitoring of the LPP system All you only have to operate the system is some easy data entry. The status of the system can also be checked in real time. P12 OP Tool life/wear management Tool information such as tool life, etc can be managed centrally with the MCC-TMS tool management system. P18 Management of machining programs Machining programs and workpiece offset programs (including table indexing) are all stored in the MCC-LPS Ⅲ system and downloaded to the machines before machining. Also, machining or offset programs which are changed on the machines can be uploaded manually or automatically to the MCC-LPS Ⅲ system. Production site Central management of resources MCC-LPS Ⅲ is equipped with useful functions to use fixtures and materials optimally and efficiently. P14 Optimized production schedule control The newly added Capacity Planning function, the ideal schedule can be set automatically from the production schedule, allowing you to respond flexibly to changes in the schedule and to accommodate urgent requests. P14 Fixture data registration screen Capacity Planning function Away from the office/From home 10 LPP SYSTEM

Linear Pallet Pool Control System A control system that takes the operating efficiency of the pallet transfer system to the ultimate level. MCC-LPS Ⅲ is the next generation cell control system to maximize productivity of LPP (Linear Pallet Pool) and other DMG MORI pallet transfer systems. It provides flexible interfaces for job management, system monitoring and variety of production reporting functions. It is the first and only cell control system with integrated intelligent planning & scheduling capabilities. The main window shows the status of the system at a glance. The Job data setting allows to set various process designs. The main window displays the status of the system in real time. It uses colored animations so it is easy to understand the current status of the machine. It also allows manual transfer with Drag & Drop. 1 2 3 4 1 Pallet information When you click on a pallet, detailed information for that pallet will be displayed. You can check the machine’s operating status by looking at the color 2 Machine operating of the machine’s status bar. 3 History display This displays the system’s operating history and pallet transfer history. status You can register up to 400 processes in one Job data and do various process designs by combinations of these processes. Also, you can specify machines, setup stations, tools, fixtures, pallets, and machining programs to be used in each process. For workpiece information, pictures of finished products, materials, and setup information can be registered. Maximum number of processes that can be registered per job 400 >> Start system operation in 3 steps The system is operated by entering the necessary information in 3 main steps. 1 Job data creation Registration of details of machining/ measurement/washing etc. 2 Pallet registration Set the pallets and attachment surfaces to be used. 3 Creation of orders Set the target quantity and delivery date. 4 Icon display Each function can be called quickly and intuitively. System operation A wide variety of machining can be set quickly A highly reliable system has been adopted. Even machining which requires multiple fixtures, pallets and machines can be controlled with a single program. With this highly efficient operation there will >> MAPPS Ⅳ, the FA controller for machine tools, has been adopted. be no unfinished parts. Face transfer Pallet transfer Inter machine transfer For machining which requires transfer of part to different faces (fixture attachment faces). For machining which requires transfer of parts between two or more pallets with different fixtures. For machining which requires transfer of parts to multiple machine tools. 12 LPP SYSTEM >> Long-term maintenance support is provided for both the machine and the controller (there is no concern that replaceable parts will become unavailable, as with computers available in the market). >> The adoption of RAID1 (disk mirroring) and a UPS protects important data in the event of a power interruption or other trouble.

We have prepared a wide range of functions to offer high-efficient system operation and management. Production planning Scheduling function responds flexibly to changes in production demand. You can generate production plans with production target quantities and determine the priorities of the orders to be processed by the cell controller at the production site. A wealth of functions are provided including the capacity planning function that allows you to automatically set the schedule and machine assignments based on the production plan. Schedules are generated based on production plan and the dynamically changing status of the orders and availability of resources required to produce those orders. The operation schedule function makes it easy to specify manned and unmanned shifts and to configure holiday and maintenance settings. Resource management It allows you to conduct centralized management of indispensable resources efficiently. MCC-LPS Ⅲ provides convenient functions for making optimal and efficient use of fixtures, materials, pallets and tools. The material control function that manages stock information and enables optimal supply of material and the fixture management function that is able to manage fixtures in association with loaded pallets and jobs enable highly efficient centralized control of resources both inside and outside the system. EtherNet/IP Interface OP Multiple peripheral devices equipped with EtherNet/IP can also be connected to the LPP system with MCC-LPS Ⅲ. 14 LPP SYSTEM >> Capacity Planning function >> Schedule Gantt Chart >> Operation schedule function >> Fixture data registration screen Robot Measuring equipment Tool presetter LPP system Hub Other devices

Tool management Improves the system operating rate through highly efficient, centralized tool management. For LPP systems that are used for production of a variety of part types and carry on continuous operation over long periods, the centralized management of tools is indispensable. By combining MCC-LPS Ⅲ with the MCC-TMS tool management software (option), you can build a highly efficient tool management system in which tool information can be shared among multiple departments in real time. For simple tool management, embedded tool data management has also been provided as standard. Tool management system OP >> Embedded tool data management It enables data management including management of tool life in MCC-LPS Ⅲ, estimation of tool wear based on the production schedule, and even the output of tool change reports. A tool management system such as MCC-TMS is linked to MCC-LPS Ⅲ, which is installed in the LPP’s cell controller, and conducts system control which takes tool conditions into consideration. Also, the Tool ID system automatically calls and registers the tool information to the machine. >> Examples of combinations with the tool management system 【Tool management room】 【Production site (LPP)】 Centralized tool management system Tool management system for each machine Tool presetter OP It is possible to transfer the tool data from major tool measurement equipment. Intranet RS232C Tool length and tool diameter data transfer Intranet OP MCC-TMS is a tool management system which offers centralized management of tool data and component parts, greatly reducing errors and setup time. As well as being compatible with Tool ID, it is effective with MCC-LPS Ⅲ for centralized management of all the tools for the LPP, supporting long-term, continuous operation of the machines. What’s more, by combining the MAPPS tool management, it is possible to know in advance about problems such as tool wear. Machine Machine MAPPS tool management system As a function of MAPPS Ⅳ in the machine, it is possible to manage OP the information such as tool life, offset values, spindle speed, feedrate etc. by linking them to tool numbers. And, this will support efficient programming, machining schedules and the actual machining. List of tools Data can be displayed for tools mounted in the magazine. Tool ID system OP This allows automatic calling and registration of tool information, by implanting ID chips in the tools and by reading the tool information when they are attached to/removed from the machine. 16 LPP SYSTEM ＋

The Tool Management System OP MCC-TMS (option) is a tool management system which offers centralized management of tool data and component parts, greatly reducing errors and setup time. Tool lives are managed in coordination with the MCC-LPS Ⅲ schedule, supporting prolonged continuous operation of the system. Features of MCC-TMS 1 2 3 4 5 6 Central tool management By centrally managing tool location and tool life, it optimizes tool preparation. Compatible with ID tags Compatibility with ID tags precludes errors during tool data entry. Compatible with tool presetter interface Tool measurement values from the tool presetter＊ can be directly uploaded to the database. Standardization (sharing know-how, storing machining database) We can incorporate cutting conditions in the tool information, so the same T-codes can be used for different machining programs. Max. 7-digit group numbers Group numbers are 4 – 7 digits. Improved operating rate When linked with the MCC-LPS Ⅲ, it receives notification of tools to be used and checks the practicability of machining in advance, preventing machine down time. ＊ The tool presetter is compatible with DMG MORI’s UNO series and VIO series, and even with Zoller, etc. Please contact our sales representative for details. Status display Smart remote monitoring The tool life of the tools mounted on the machines can be monitored from a distance. ■ Tree display Cell production systems and machines are shown in a tree, and the tools for every machine can be displayed easily. ■ Tool life display Tools whose remaining life is short are highlighted in yellow, and expired or broken tools are highlighted in red. 18 LPP SYSTEM

System Flexibility We can customize the system to match your production conditions. Machining time for each pallet Number of process steps Measuring time Required production quantity Setup time Parts per pallet Number of days operating in 1 week Pallet feed time Manned/unmanned operating time Maintenance time (tools, etc.) 20 LPP SYSTEM

System components The LPP system consists of extremely reliable equipment. Each structure of the LPP consists of high-quality, durable components. When building your system, we will customize it by combining these components. 1 Machine 2 Transfer AGV 3 Workpiece setup station ● Uses horizontal machining centers such as the NH Series and the MH Series. (Automatic Guided Vehicle) (WSS) ● Thanks to its simple and compact design, it ● Up to 5 stations can be installed. ● Uses standard machines + standard APC. can be set up anywhere. ● Allows a pallet loader and stockers to be added ● The pallet direct calling function calls pallets quickly. later with only a little extra work. ● Max. 8 machines can be installed in 1 pallet loader cell. ● The NC control achieves highly accurate positioning, high reliability and easy maintenance by ensuring smooth axis travel and transfer. ● High-speed travel is possible by using a rack ● Manual pallet indexing is possible in 45˚ increments up to 360˚, offering easier setup. ● A coolant gun can be added. (option) & pinion and a guide rail. ● T h e s t r o n g c o l u m n structure offers smooth, quick movement using linear ball guides and ball screws. >> Examples of additions The system can be expanded after the LPP system is installed. ■ Before additions Machine …………… 1 unit Workpiece setup station ……………… 1 set Number of pallet stations ………… 16 racks Expansion Machine …………… 1 unit Workpiece setup station ……………… 1 set Number of pallet stations …………… 8 racks 22 LPP SYSTEM

System examples Please look at some examples of system configurations. There are many LPP system configurations to suit your production needs. Here, we will introduce some general configuration patterns, and some examples of systems installed at our factories. ■ System example 1 ■ System example 2 ■ System example 3 ■ System example 4 Machine Number of pallets Number of pallet stations Workpiece setup station (on machine) Size (A×B) NH4000 DCG <magazine: 40 tools> NH5000 DCG/40 <magazine: 40 tools> NH5000 DCG/50 <magazine: 54 tools> NH6300 DCG Ⅱ <magazine: 60 tools> NHX10000 <magazine: 60 tools> System example 1 System example 2 System example 3 System example 4 1 12 12 1 8,000×6,360 (315.0×250.4) 9,900×7,135 (389.8×280.9) 9,900×7,135 (389.8×280.9) 11,200×8,600 (440.9×338.6) 18,200×13,690 (716.5×539.0) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 2 20 20 1 11,000×6,360 (433.1×250.4) 13,600×7,135 (535.4×280.9) 13,600×7,135 (535.4×280.9) 16,200×8,600 (637.8×338.6) 27,400×13,690 (1078.7×539.0) 2 24 24 2 12,500×6,360 (492.1×250.4) 15,500×7,135 (610.2×280.9) 15,500×7,135 (610.2×280.9) 18,600×8,600 (732.3×338.6) 32,000×13,690 (1259.8×539.0) 3 32＊1/36＊2 32＊1/36＊2 2 17,000×6,360 (669.3×250.4) 21,000×7,135 (826.8×280.9) 21,000×7,135 (826.8×280.9) 23,500×8,600 (925.2×338.6) ー ＊1 NH6300 DCG Ⅱ ＊2 NH4000 DCG・NH5000 DCG WSS: Workpiece setup station X The sizes shown above do not include the space needed for the maintenance of the machines and LPP systems.(The machine sizes are for reference only.) X With the random access method specifications (option), the maximum number of pallets you can operate = number of stations + number of machines. (There will be a charge for additional pallets.) X For the diagram for each model, please consult with us and we will conduct a system simulation. Please contact our sales representative for details. 24 LPP SYSTEM

Peripheral equipment Auto-coupler Setup station Machining table OP Coolant collection unit The coolant collection unit installed around the LPP system. Standard features Internal collection type <consultation is required> OP High pressure can be used with the anti-rising mechanism. X The coolant inside the LPP and in the oil pans needs to be disposed of by the customer. X This will be available as customized specifications. X Coolant from inside the workpiece setup station is collected in the chip bucket. Workpiece setup station Coolant gun OP Use the high-pressure coolant gun to flush the chips from the machine and fixtures. Workpiece setup station on the pallet pool side, offering outstanding ease of setup. X Chips and coolant which are stuck on the inside of the door can sometimes fall on to the floor when the door opens and closes. Please contact our sales representative for information about changing the door specifications. X The step inside the machine is optional. 26 LPP SYSTEM

Peripheral equipment Protection functions Emergency stop button Machine 2 Machine 1 Setup station 2 Setup station 1 APC swivel door Maintenance door LPP MCC-LPS Ⅲ Transfer AGV (Automatic Guided Vehicle) Electrical cabinet Handy controller Will cause an emergency stop. (●) Machine emergency stop button (▲) LPP emergency stop button ・ Emergency stop buttons are installed at the machine side (●) and LPP side (▲). ・ Machine emergency stop button stops the machine only. (Each emergency stop button, for Machine 1 and Machine 2, stops the corresponding machine only.) ● The diagram above shows some examples of systems. Equipment arrangements and the number of machine units/setup stations will differ depending on machines. Bumper switch Maintenance cover closed check switch Dangerous situations and ways to avoid them Danger zones Moving parts (entire cover) Cover the entire work area. Cover all working parts. Prevention We have attached a switch with a lock to the workpiece setup station door, so that the door doesn’t open when the machine is operating. Workpiece setup station (Workpiece setup station door) A center shutter has been added between the workpiece setup station and the area where the workpieces are transported. This prevents the operator’s hands from reaching the AGV＊. This shutter helps avoid the time wasted by stopping the AGV＊ during setup. Door opening/closing is detected and monitored. When the doors on both the workpiece setup station and shutter are open, the power to the AGV＊, forklift and AGV＊ hoist is shut off. Moving parts (maintenance cover) A safety switch has been added to the maintenance cover, and when it is open, the power to the AGV＊, forklift and AGV＊ hoist is shut off. ＊ Automatic Guided Vehicle 28 LPP SYSTEM

CPP (Carrier Pallet Pool System) The CPP’s biggest feature is its packaging. With the NHX, NH Series, there are 4 packages for the right angle arrangement type, and 4 packages for the straight line arrangement type. Please select the specifications which are most suited for your production. ■ Right angle arrangement ■ Straight line arrangement 6CPP 8CPP 5CPP 7CPP 10CPP 12CPP 9CPP 11CPP ■ Sample packages NH4000 DCG (8CPP) NH6300 DCG (8CPP) NH5000 DCG (6CPP) NHX6300 (7CPP) NH5000 DCG (5CPP) X The step for the workpiece setup station must be arranged by the customer. X The photo shows a machine equipped with MAPPS Ⅲ. 30 LPP SYSTEM

< Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. ● For any functions not featured in the MAPPS system you are currently using, software updates are required. For details, please consult with our sales representative. (There will be a charge for the software update) ● Some functions are not supported by some models. ● The product names in this catalog are all trademarks or registered trademarks of the individual companies. ● The actual screens may differ from those shown in this catalog. ● CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI gearMILL are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. ● If you have any questions regarding the content, contact our sales representative. ● The information in this catalog is valid as of January 2016. Designs and specifications are subject to changes without notice. ● The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. ● DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office Tokyo Global Headquarters 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Iga Campus Nara Campus Chiba Campus 201 Midai, Iga City, Mie 519-1414, Japan 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: +81-52-587-1811 Phone: +81-3-6758-5900 Phone: +81-595-45-4151 Phone: +81-743-53-1121 Phone: +81-47-410-8800 LPP-EA07D D.1601.CDT.0000 Created in Japan