www.dmgmori.com NZX-S 2500 High-Precision, High-Efficiency Multi-Axis Turning Center NZX-S 2500
Applications and Parts Highlights Machine and Technology Others Machine specifications NZX-S 2500 Specialist Machine for Shaft Machining with Outstanding Efficiency The NZX-S 2500, a multi-axis turning center specialized for shaft machining, has evolved with a new cover design. While maintaining the excellent functions and construction of the conventional model, the machine was designed with the highest priority placed on operators' workability. The NZX-S 2500 can accommodate a 10-inch-class chuck and offers the optimal axis travel, spindle output and feed thrust force for machining various types of shafts including crank shafts for L4, V6 and V8 engines. 2 1
3 2 3 4 5 Automotives Agricultural Machinery 1 Crank shaft 2 Motor rotor 3 Cam shaft 4 Axle shaft Construction Machinery 5 Spool Figures in inches were converted from metric measurements.
Applications and Parts Highlights ê Machine Highlights Machine and Technology Others Machine specifications NZX-S 2500 High Productivity and Precision Achieved in Compact Footprint Developed as a compact turning center dedicated for mass production lines, the NZX-S 2500 is a professional machine for shaft machining. The machine's excellent accessibility to the workpiece and tools facilitates setup operations, and the symmetrical structure in relation to the spindle controls thermal displacement, thereby improving accuracy in continuous machining. Thanks to a simple and compact operation system, COMPACTline, the display screens can be customized according to customers' production needs, making their production even more efficient. The NZX-S 2500 brings shaft production to a new stage. 4
Space-saving design ++ Optimal design for shaft machining ++ Greater productivity per unit area with compact design and reduced foot print High rigidity 55 ++ A light but rigid body achieved through FEM analysis ++ High precision ++ Symmetrical structure in relation to the spindle controls thermal displacement, ensuring improved accuracy in continuous machining Improved workability ++ Excellent access to the workpiece and tools, enabling easy setups ++ Better chip disposal thanks to the vertical bed ++ DMG MORI operation system COMPACTline with MAPPS Pro ++ 12.1" multi-touch screen offers innovative functions and maximum operating comfort Reliability ++ Ergonomically designed new covers FEM: Finite Element Method MAPPS : Mori Advanced Programming Production System
Applications and Parts Highlights ê Line-up of Machines Machine and Technology Others Machine specifications NZX-S 2500 Highly Rigid Body with Space-saving Design The NZX-S 2500 has successfully reduced footprint by approximately 23% compared to the conventional model by making the spindle, turret and tailstock smaller to reduce the machine depth. With a space-saving design and a symmetrical structure, the machine has increased productivity per unit area and improved continuous machining accuracy. Additionally, it has achieved a highly rigid body through FEM analysis. Providing two chuck size options, 8 inches and 10 inches, the NZX-S 2500 meets a wide range of shaft machining needs. 6 F l o o r s p a c e r e q u i r e d 5 . 7 m 2 A p p r o x . ( 6 1 . 4 f t 2 ) < e x c l u d i n g c h i p c o n v e y o r > 1 Max. turning diameter Max. turning length＊ Travel Rapid traverse rate Number of tool stations Machine size Machine height <From floor> Floor space <width depth> mm (in.) NZX-S 2500 200 (7.8) mm (in.) 700 (27.5) <8-inch chuck> / 625 (24.6) <10-inch chuck> mm (in.) m/min (fpm) Tool mm (in.) mm (in.) X1, X2: 120 (4.7) / Z1, Z2: 770 (30.3) X1, X2: 20 (65.6) / Z1, Z2: 36 (118.1) No.1, No.2: 8 2,013 (79.3) 2,3682,396 (93.294.3) ＊ Depending on the chuck used, it may not be possible to reach max. turning length.
Symmetry 2 3 X1-axis Z1-axis Z2-axis X2-axis 7 1 Space-saving design Greater productivity per unit area with compact design and reduced foot print. 2 Symmetrical structure Symmetrical structure in relation to the spindle controls thermal displacement, ensuring improved accuracy in continuous machining. 3 Finite Element Method Highly rigid body achieved through FEM analysis. FEM: Finite Element Method
Applications and Parts Highlights Machine and Technology ê Spindle Others Machine specifications NZX-S 2500 Compact and Flexible High-performance Spindle The NZX-S 2500 has two spindle variations: standard specification and high output specification. Despite a compact design, it can be equipped with either an 8-inch or 10-inch chuck, and available with a tailstock with a rotary handle or programmable tailstock (option), as well as a live center or built-in center (option), allowing customers to choose the ideal specification for their machining needs or mass production plan. 8 Workpiece size Max. turning length ++ Max. turning diameter : 200 mm (7.8 in.) ++ Max. turning length : 700 mm (27.5 in.) <8-inch chuck> 625 mm (24.6 in.) <10-inch chuck> Depending on the chuck used, it may not be possible to reach max. turning length. Max. turning diameter
Spindle ++ Chuck size: 8-inch chuck or 10-inch chuck ++ Max. spindle speed: 3,500 min-1 ++ Bar work capacity: 51 mm (2.0 in.) <Hollow cylinder> [Option] Tailstock Either a tailstock with a rotary handle (standard) or a programmable tailstock (option) can be selected. The tailstock spindle is moved by hydraulic pressure. Supporting a long workpiece firmly, it offers stable machining. 9 Built-in center [Option] Handle Tailstock travel 200 mm (7.9 in.) 370 mm (14.6 in.) [Option] Tailstock travel Tailstock spindle travel 70 mm (2.8 in.) 120 mm (4.7 in.) [Option] Tailstock spindle travel
Applications and Parts Highlights Machine and Technology ê Turret Others Machine specifications NZX-S 2500 High-rigidity Turret Optimal for Crank Shaft Machining 10 Equipped with two compact high-rigidity turrets, the machine demonstrates its superior performance in machining L4, V6 and V8 crank shafts. It is also capable of balanced cutting by simultaneous control of Turret 1 and Turret 2, making itself ideal for O.D. machining of long workpieces.
Turret Number of tool stations Two compact, high-rigidity turrets are employed. ++ Turret 1: 8 tools ++ Turret 2: 8 tools Turret indexing time ++ 1-station: 0.2 sec. 11 Balance cutting [Option] Balanced cutting conducted by simultaneous control of Turret 1 and Turret 2 is most suitable for O.D. machining of long workpieces thanks to each turret serving as a steady rest. Crank shaft machining The machine employs a construction optimal for machining L4, V6 and V8 crank shafts. ++ Chuck used: 10-inch [Option] ++ Spindle drive motor: 15 / 11 / 11 kW (20 / 15 / 15 HP) <15 min. / 60 min. / cont> [Option]
Applications and Parts Highlights Machine and Technology ê Peripherals Others Machine specifications NZX-S 2500 Open innovation to Maintaining Ideal Machining Quality DMG MORI offers a wide variety of high-performance peripherals to meet each and every customer's production requirements. The combination of the NZX-S 2500 and high-performance peripherals enables high-accuracy machining and high quality. 12 Chip conveyor [Option] ++ Provides highly efficient chip disposal Workpiece material and chip size Long Short Powdery Short Long Short Powdery Steel Cast iron Aluminum, non-ferrous metal : Suitable : Not suitable Hinge type Scraper type (Consultation is required) Magnet scraper type (Consultation is required) Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips 40 mm (1.6 in.) or less Long: bigger than the above The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult our sales representative. We have prepared several options for different chip shapes and material. For details, please consult our sales representative.
Compensating chuck [Option] DMQP (Option) The DMQP program is designed to certify peripherals that meet DMG MORI standards in quality, performance and maintainability. DMQP provides customers with greater peace of mind. Outer diameter measuring system <Turret 1> [Option] Comprehensive support with machine peripherals DMQP Coolant gun Coolant chiller 13 Machine Mist collector Outer diameter + Runout measurement In-machine measuring system <Turret 1> [Option] Radio signal transmission type Mist collector [Option] Service Center ++ Qualified peripherals are arranged by DMG MORI ++ Toll-free phone support is available 24 hours a day, 365 days a year (Japan only) For more details on DMQP items, please consult our sales representative. DMQPDMG MORI Qualified Products
Applications and Parts Highlights Machine and Technology ê Improved workability, Maintenance Others Machine specifications NZX-S 2500 Cutting-edge Design Pursuing Usability The NZX-S 2500 is equipped with mechanical ingenuity in every part of the body to improve a machine operation rate from viewpoints of workability and maintainability. The machine achieves shorter MTTR (Mean Time To Repair) by thorough analysis of customers' demands such as a wider door opening for better working efficiency and ease of maintenance. Each of the machine units is easy to be inspected, so the NZX-S 2500 can always deliver its best performance that contributes to increasing customers' productivity. 14 51423
Vertical protector In conventional machines the X-axis guideway of Turret 2 was exposed, making it easy for chips to accumulate. The NZX-S 2500, however, uses a highly reliable vertical protector which does not clog. The X-axis guideway is completely covered, so chips cannot penetrate into it. Conventional machine NZX-S 2500 Workpiece Workpiece Chips are accumulated The X-axis guideway Chips fall directly into the chip pan Chip disposal A chip pan is set directly below the machining area. Chips fall straight into the pan, preventing them from accumulating. Fall Operation panel Accessibility Layout of equipment 15 A 12.1 inch TFT has been used. Also, buttons have been arranged with ease of operation in mind. The machine offers excellent access to the workpiece, allowing easy setups. + Distance from the front of the machine to the spindle center: 350 mm (13.8 in.) Spindle center ) . n i 7 . 2 4 ( m m 5 8 0 1 , 350 mm (13.8 in.) Equipment requiring maintenance is placed together for better access and reduced work load. Pneumatic equipment Lubricating oil pump Hydraulic unit 12345
Applications and Parts Highlights Machine and Technology Others ê COMPACTline ê MAPPS Pro Machine specifications NZX-S 2500 COMPACTline Suitable for Mass Production Machining The COMPACTline, a simple and compact operation system, is equipped with various helpful functions, allowing the operators to customize display contents according to machining situations. + 4-window display for checking necessary machine information all at once + Customizable machine information on the 4-window display according to customers needs + Improved setups by displaying necessary machine information according 16 to operation + Enhanced workability by displaying machine information and machine operation buttons on one touch panel + Compact design for space-saving Overlapping display on MAPPS Pro Machine operation panel The machine operation panel and screen keyboard can be overlappingly displayed on the MAPPS Pro. The operators can easily switch the display position (upper / lower, left / right sides) according to the task. MAPPS Pro Screen keyboard Button for switching display Ten-key MAPPS: Mori Advanced Programming Production System
NZX-S 2500 DMG MORI s Unique High-performance operation System MAPPS Pro The MAPPS Pro, equipped with the customer-oriented functions such as the conversational programming function and the enhanced maintenance function, fully supports machining processes for customers all over the world. Improved ease of setup Improved work efficiency Improved ease of maintenance File display and Memo function Fixed-point in-machine camera＊ Alarm help function Data necessary for setups such as operating instructions, drawing data and text data can be viewed on MAPPS Pro. Text data is editable. Images taken by cameras installed inside / outside the machine can be viewed on the programming screen. This function is useful for maintenance. When an alarm occurs, MAPPS Pro identifies the cause of the trouble and provides solutions. ＊ Option (Consultation is required) 17 Conversational automatic programming function Machining menu List display function Contour input The operators simply follow the guidance on the screen to input necessary data. The condition setting for tools, machining and machining order can be automatically determined by inputting workpiece finishing shapes. The list display function allows the operators to enter conversational data on a single screen. This can be used by simply switching the parameters. The operators are able to create programs more quickly by entering data on a single screen than they do it on separate standard screens. A versatile feature for computing intersections makes drawing easy. After workpiece dimensions are input, the MAPPS Pro automatically calculates intersections and contact points necessary for programming and easily defines circles and lines that are an extension of a workpiece shape. MAPPS: Mori Advanced Programming Production System MAPPS: Mori Advanced Programming Production System
Applications and Parts Highlights Machine and Technology Others +ê Power-saving Machine specifications +ê General view NZX-S 2500 Reduction in Environmental Burden To conserve limited resources and protect global environment. The NZX-S 2500 Series pursues a high “environmental performance” that is required of machine tools. Power-saving Functions ++ The latest, energy-efficient components with low power consumption and LED lighting are employed Reduced Cycle Times ++ The next M-code command can be specified before the previous command is completed. This enables multiple operations to be overlapped, resulting in shorter cycle times 1818 Reduction in lubricating oil consumption ++ Only 4.1 cc per hour
Applications and Parts Highlights Machine and Technology Others Machine Speciﬁcations +ê Main Machine specifications +ê Main Standard & optional features NZX-S 2500 Main Machine specifications Capacity Swing over bed Max. turning diameter Travel X-axis travel Z-axis travel Spindle Max. spindle speed Spindle nose mm (in.) mm (in.) mm (in.) mm (in.) min-1 Through-spindle hole diameter mm (in.) Turret 1 / Turret 2 Turret type Shank height for square tool mm (in.) 20 Feedrate Rapid traverse rate (X-axis) Rapid traverse rate (Z-axis) mm/min (ipm) mm/min (ipm) NZX-S 2500 485 (19.1) 200 (7.8) 120 (4.7) 770 (30.3) 3,500 [3,500 (High output)] JIS A 2-6 61 (2.4) 8-station 25 (1.0) 20,000 (787.4) 36,000 (1,417.3) Tailstock Tailstock travel mm (in.) 200 (7.9) [370 (14.6)] Taper hole of tailstock spindle MT4 (Live center) [MT4 (Built-in center)] Motors Spindle drive motor kW (HP) 7.5 / 5.5 / 5.5 (10 / 7.5 / 7.5) <15 min. / 60 min. / cont [15 / 11 / 11 (20 / 15 / 15) <15 min. / 60 min. / cont>] Machine size Machine height (From floor) Floor space (width depth) Mass of machine Control unit FANUC mm (in.) mm (in.) kg (lb.) 2,013 (79.3) 2,3682,396 (93.294.3) 6,300 (13,860) F0iF [ ] Option Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. Machine size: the actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. The information in this catalog is valid as of October 2016.
NZX-S 2500 Main Standard & optional features : Standard : Option : Consultation is required NZX-S 2500 Spindle 3,500 min-1: 7.5 / 5.5 / 5.5 kW (10 / 7.5 / 7.5) <15 min. / 60 min.cont> 3,500 min-1: 15 / 11 / 11 kW (20 / 15 / 15) <15 min. / 60 min. / cont> Turret 8-station bolt-tightened turret Turret 1, Turret 2 Fixture Hydraulic chuck Chuck high / low pressure system Coolant Coolant system (Tool tip coolant) High-pressure coolant system Chip flushing coolant Mist collector Chip disposal Chip conveyor Measurement In-machine measuring system <Turret 1> (Touch sensor) Automation Workpiece rest 8-inch 10-inch 350 / 550 W (50 / 60 Hz) 800 / 1,100 W (50 / 60 Hz) 1 / 1.5 Mpa (145.0 / 217.5), 1.1 / 2.2 kW (1.5 / 3 HP) <50 / 60 Hz> 800 / 1,100 W (50 / 60 Hz) AFS600: For water-soluble coolant HVS-100: For oil based coolant only (Not available in Europe) Interface (duct only) Rear discharge, Hinge type Rear discharge, Scraper type Rear discharge, Magnet scraper type Optical signal transmission type Radio signal transmission type＊1 Mounted on Turret 2 Others Full cover Impact resistant viewing window Door interlock system (incl. mechanical lock) Chuck jaw stroke end check＊2 Cylinder check valve＊2 Low hydraulic pressure detection switch Footswitch with lock device Overtravel: Software Chuck foot switch Foot switch for tailstock Signal light 1 foot switch 2 foot switches 4 layers (LED type Red, Yellow, Green, Blue) ＊ DMQP (DMG MORI Qualified Products) ＊1 Please note that there are a few countries where the radiowave type cannot be used because no radiowave license in those countries has been obtained yet. For further details, please consult our sales representative. ＊2 Used only when optional chuck / cylinder is selected DMQP: Please see Page 13 for details. The information in this catalog is valid as of October 2016. Specifications, accessories, safety device and function are available upon request. Some options are not available in particular regions. For details, please consult our sales representative. Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please be sure to consult our sales representative. ＊ ＊ 21
22 The tool cabinet is DMQP (DMG MORI Qualified Products), not standard equipment. DMQP Please see Page 13 for details. DMQP DMG MORI Qualified Products High-Precision, High-Efficiency Multi-Axis Turning Center NZX-S 2500 Compliance with safety standards The X-class machine complies with safety standards of the respective countries around the world. (CE marking, UL, ANSI and other standards) CE marking: a conformance display CE: Communauté Européenne UL: Underwriters Laboratories Inc. ANSI: American National Standards Institute
<Precautions for Machine Relocation> EXPORTATION: mll contracts arv subjvct to vxport pvrmit by thv wovvrnmvnt of Japan. Customvr shall comply with thv laws and rvgulations of thv vxporting country govvrning thv vxportation or rv-vxportation of thv Equipmvnt, including but not limitvd to thv Export mdministration Rvgulations. Thv Equipmvnt is subjvct to vxport rvstrictions imposvd by Japan and othvr vxporting countrivs and thv Customvr will not vxport or pvrmit thv vxport of thv Equipmvnt anywhvrv outsidv thv vxporting country without propvr govvrnmvnt authorization. To prvvvnt thv illvgal divvrsion of thv Equipmvnt to individuals or nations that thrvatvn intvrnational svcurity, it may includv a “Rvlocation Machinv Svcurity Function” that automatically disablvs thv Equipmvnt if it is movvd following installation. If thv Equipmvnt is so-disablvd, it can only bv rv-vnablvd by contacting DMw MORI or its distributor rvprvsvntativv. DMw MORI and its distributor rvprvsvntativv may rvfusv to rv-vnablv thv Equipmvnt if it dvtvrminvs that doing so would bv an unauthorizvd vxport of tvchnology or othvrwisv violatvs applicablv vxport rvstrictions. DMw MORI and its distributor rvprvsvntativv shall havv no obligation to rv-vnablv such Equipmvnt. DMw MORI and its distributor rvprvsvntativv shall havv no liability (including for lost proﬁts or businvss intvrruption or undvr thv limitvd svrvicv warranty includvd hvrvin) as a rvsult of thv Equipmvnt bving disablvd. + DCG, DDM, BMT, ORC, compactMASTER, CELOS, ERGOline, COMPACTline, DMG MORI SMARTkey and DMG MORI gearMILL are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. + If you have any questions regarding the content, please consult our sales representative. + The information in this catalog is valid as of October 2016. Designs and specifications are subject to changes without notice. + The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. + DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Oﬃce □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811 Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900 Iga Campus Nara Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151 □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121 NZXS2500ND-EC01V V.1611.CDT.0000 Created in Japan