applications and parts applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation highly productive automatic turning with the twin design, three turrets and a b-axis. 02 110 seconds 150 seconds 280 seconds medical – hip joint socket made of titanium 90 seconds 1 2 1: fluid / hydraulic – drive sleeve made of steel, 110 sec. machining time 2: engineering – drive shaft made of aluminium, 150 sec. machining time 3: automotive – control valve made of stainless steel, 90 sec. machining time 3

machine and technology applications and parts machine and technology control technology energy efficiency technical data 04 sprint 50 / 65 next generation next generation for highly productive automatic turning. the next generation sprint 50 and 65 are designed for bar machining of work pieces up to ø 90 mm*. in addition to the superior performance with three turrets, including the b-axis for machining of negative angles, the machine is also available as a three turret version without a b-axis or with two turrets in the twin design. < 1 sec. chip-to-chip time + shortest idle times through the new and fast turret with indexing times of < 0.2 or < 0.5 sec. (30° / 180°) + 0.9 sec. spindle run-up time from 0 to 4,000 rpm, 7,000 rpm max. speed (sprint 65 max. 1.3 sec run-up time) for the main and counter spindle 3d control with exclusive dmg mori technology + fanuc 31ib ergoline® full-hd touchscreen 21.5" with celos® for an intuitive user interface + siemens 840d solutionline for convenient programming using animated images + exclusive dmg mori technology cycles for the easiest, conversational programming through parameterised input screens, e. g. gear milling < 30 sec. tool setup through vdi with trifix® + consistent precision of < 6 μm + highest stability with the vdi 30 interface or vdi 25 on the sprint 50 + backlash-free and resilient double centring + increased rigidity through greater flat contact surface area using a hole pattern 0.7 to 1 g acceleration + highest dynamics through accelerations of 0.7 to 1g in the linear axes + rapid traverse with 60 m/min (sprint 65: 40 m/min) * only for dual-turret machines 1234

machine and technology applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation 100 % production-optimised design. from dmg mori highlights + optimal chip flow through vertical or steep covers in the work area made of stainless steel with low-maintenance bronze scrapers: comes as standard equipped for wet, oil and dry machining + vertical machine bed with a 9.9 m2 footprint, including the chip conveyor and optimal accessibility: easy setup through 70 % shorter access distance (sprint 65 footprint: 11.2 m2) 06 + driven tools, chip conveyor and work piece unloading comes as standard: complete solution for your production + 6-sided complete machining of bar parts in two operations at the main and counter spindles thanks to synchronous and precisely positioned control with no loss of speed + up to ø 90 mm* bar machining (ø 65 mm as standard), or ø 50 mm on the sprint 50 + deep-hole drilling with up to 350 mm long tools at the main and counter spindle (sprint 50: 300 mm) * optional 1: integrated work piece removal comes as standard, work pieces up to: ø 50 × 150 mm / 2.5 kg (sprint 50), ø 65 × 200 mm / 4 kg (sprint 65) 2: machined part conveyor is optional 1 2

machine and technology applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation highly dynamic drives in all axes for fast machining and minimal idle time. optimal chip flow free chip flow due to the vertical machine bed, which prevents thermal impact 3-point support thermally stable and inherently rigid cast iron bed with 3-point mounting, allowing installation without the need for a special foundation 08 highest stability constant rigidity through the robust and backlash-free recirculating roller guides with wide spacing of 370 / 680 mm (sprint 50), 370 / 750 mm (sprint 65) maximum precision highest consistent precision through liquid-cooled main and counter spindles maintenance-free design maintenance-free, highly dynamic and heavy-duty oil / air lubrication for the turret, main and counter spindles on the sprint 50 4 5 1 2 9.9 m2 footprint for the sprint 50, including the chip conveyor (11.2 m2, sprint 65) 12345

machine and technology applications and parts machine and technology control technology energy efficiency technical data 10 patented twin design: two separate work areas through the cross stroke of the counter spindle / tail stock combination. * optional, sprint 50 x1 = 250 mm (240 mm) z1 = 440 mm (350 mm) y1 = ±40 mm ( ±35 mm) x3 = 150 mm (145 mm) z3 = 490 mm (380 mm) tailstock* = 510 mm x2 = 165 mm (125 mm) z2 = 490 mm (380 mm) y2* = ±40 mm ( ±35 mm)

machine and technology applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation trifix® – fast and precise setup with vdi compatibility. 12 2 highlights + highest stability and consistent precision: vdi 30 interface, backlash-free and resilient double centring and increased rigidity through greater flat contact surface area using a hole pattern (sprint 50: vdi 25) + < 6 µm repeat accuracy (same tool, same place) + < 10 µm repeat accuracy from one station to another + completely aligned driven tools 1 3 1 – 2: tools with trifix® interface for the highest stability and 6 µm repeatability 3: 12 × turret with trifix® intake for < 10 µm positioning accuracy

machine and technology applications and parts machine and technology control technology energy efficiency technical data x1 = 165 mm z1 = 420 (360 mm) y1 = ±40 mm (±35 mm) x5 = 165 mm z5* = 420 mm (360 mm) y5* = ± 40 mm (± 35 mm) 14 z3 = 740 mm (680 mm) x2 = 245 mm (215 mm) z2 = 860 mm (740 mm) y2* = ±40 mm (±35 mm) b-axis with a torque drive and integrated y-axis for complete machining with negative angles. * optional ** for option y5 / z5 (sprint 50) 181° 158° –23°

machine and technology applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation liquid-cooled main and counter spindles with synchronous spindle motor. highlights + integrated spindle motor (ism) with synchronous drive and c-axis (0.001°) + hydraulic clamping system + maintenance-free oil / air lubricated bearings for the sprint 50 16 sprint 50 main and counter spindle sprint 65 main spindle sprint 65 counter spindle torque (nm) 175 175 150 150 125 125 100 100 75 75 50 50 25 25 d e e p s ) m p r ( power (kw) torque (nm) power (kw) torque (nm) s6 (40 % dc) 24 kw s1 (100 % dc) 16 kw s6 (40 % dc) 100 nm s1 (100 % dc) 75 nm 25 15 5 275 275 250 250 225 225 200 200 175 175 150 150 125 125 100 100 75 75 50 50 25 25 0 0 0 , 1 0 0 0 , 2 0 0 0 , 3 0 0 0 , 4 0 0 0 , 5 0 0 0 , 6 0 0 0 , 7 d e e p s ) m p r ( s6 (40 % dc) 31 kw s1 (100 % dc) 22 kw s6 (40 % dc) 210 nm s1 (100 % dc) 150 nm 0 0 0 , 1 0 0 0 , 2 0 0 0 , 3 0 0 0 , 4 0 0 0 , 5 30 25 10 5 175 175 150 150 125 125 100 100 75 75 50 50 25 25 d e e p s ) m p r ( power (kw) 25 20 15 10 5 s6 (40 % dc) 24 kw s1 (100 % dc) 18 kw s6 (40 % dc) 135 nm s1 (100 % dc) 86 nm 0 0 0 , 1 0 0 0 , 2 0 0 0 , 3 0 0 0 , 4 0 0 0 , 5

machine and technology applications and parts machine and technology control technology energy efficiency technical data 1: direct drive turret with up to 12,000 rpm for the highest machining performance 2: drilling and tapping with two turrets at the main spindle 3: roughing at the counter spindle sprint 50 / 65 next generation direct drive turret with up to 12,000 rpm, for more productivity with the highest metal removal rates. 18 maximum speed torque / power (40% dc) trifix® tool interface width across flats indexing time (30° / 180°) chip-to-chip time turning performance 1 : 1 tool drive material removal rate spindle speed torque / power feed rate depth / width of cut turning performance with gear reduction material tool drive removal rate spindle speed torque / power feed rate depth / width of cut tapping material thread size spindle speed cutting speed * standard for the lower turret on machines with a b-axis ** optional rpm nm / kw mm sec. sec. mm cm3 / min rpm nm / kw mm / tooth mm mm cm3 / min rpm nm / kw mm / tooth mm mm rpm m/min sprint 50 turret 8,000 12 / 6.3 12 × vdi 25 240 0.116 / 0.386 0.8 9smnpb28 95 2,550 11 / 2.9 0.25 3 / 25 9smnpb28 2 : 1 160 2,550 : 2 11 / 2.9 (× 2) 0.25 5 / 25 9smnpb28 m12 × 1.75 240 10 sprint 65 direct drive turret 9,000 (12,000)* 20 / 8.4 12 × vdi 30 310 (270)** 0.125 / 0.450 0.95 9smnpb28 143 1,989 18 / 3.8 0.25 3 / 32 9smnpb28 2 : 1 286 3,978 : 2 20 / 8.4 (× 2) 0.25 6 / 32 9smnpb28 m16 × 2 200 10

machine and technology applications and parts machine and technology control technology energy efficiency technical data sprint 50 / 65 next generation two turrets. control piston / sprint 50 two turrets, counter spindle / tailstock combination and two y-axes toothed shaft / sprint 50 two turrets, counter spindle / tailstock combination and two y-axes drive shaft with spline / sprint 50 two turrets, counter spindle / tailstock combination and two y-axes 20 industry material bar diameter work piece dimensions machining time highlight hydraulic ck45 ø 42 mm (h11) ø 41.2 × 195 mm 225 sec. machine construction ck40 ø 50 mm (h11) ø 48 × 170 mm 180 sec. automotive 16mncr5 ø 50 mm (h11) ø 49.3 × 152 mm 150 sec. simultaneous machining with two y-axes on the main spindle machining with tailstock, deep hole drilling and hobbing machining with tailstock, two y-axes and hobbing draw-in bolts / sprint 65 two turrets, counter spindle / tailstock combination and two y-axes bolts / sprint 65 two turrets, counter spindle / tailstock combination and two y-axes axle pin / sprint 65 two turrets, counter spindle / tailstock combination and two y-axes industry material bar diameter work piece dimensions machining time highlight hydraulic ck45 ø 46 mm (h11) ø 45 × 160 mm 145 sec. machine construction ck40 ø 52 mm (h11) ø 51.3 × 210 mm 180 sec. automotive 16mncr5 ø 52 mm (h11) ø 50 × 155 mm 180 sec. machining with tailstock machining with tailstock and deep-hole drilling machining with tailstock and deep-hole drilling

control technology applications and parts machine and technology control technology energy efficiency technical data 22 sprint 50 / 65 next generation ergoline® full-hd touchscreen 21.5" with fanuc 31ib and celos®. highlights + multi-touch control panel for innovative convenience of use with unique range of functions + celos® apps facilitate the consistent management, documentation and visualization of order, process and machine data + connection to higher level company structure creating the basis for consistently digitised, paperless production. up to 30 % faster setup with greater flexibility for small and medium batch sizes + reaching the finished product 30 % faster with a direct communication between office and machine thanks to connection with erp / pps and pdm 1 4 2 5 3 6

control technology applications and parts machine and technology control technology energy efficiency technical data 24 sprint 50 / 65 next generation exclusive technology cycles – easy programming for complex machining. exclusive dmg mori technology cycles provide productivity advantages of up to 50 %. through parameterised, exclusive context menus and easy input of parameters via pre-existing input screens, no programming skills are required (no complicated din programming). easy operation retraction cycles + rescue function for retracting axes in the x and z directions at the touch of a button + operation via softkey® turret centre + spindle position and support position in x and z are entered directly on the interface + automatic calculation of the approach path 1 2 12

energy efficiency applications and parts machine and technology control technology energy efficiency technical data m 26 greater e(cid:19)ciency eff 1 eff 2 ie4 super premium e(cid:19)ciency ie3 premium e(cid:19)ciency ie2 high e(cid:19)ciency ie1 standard e(cid:19)ciency iec motors 1 3 5 6 2 4 design fem-optimised design with high static and low moving mass linear guides lowest friction effects through consistent use of rolling bearing technology servo technology / frequency control* frequency-controlled coolant and hydraulic pumping, instead of constant pumping with throttle technology drive energy recovery during braking phases of spindles and feed drives cooling* inverter-controlled systems for needs- based cooling motor use of the latest drive motors with up to 93 % efficiency * optional 123456

technical data - work areas applications and parts machine and technology control technology energy efficiency technical data ê work areas twin- concept sprint 50 with two turrets: highest productivity through parallel machining of two work pieces with up to three tools*. * optional 28

technical data - work areas applications and parts machine and technology control technology energy efficiency technical data ê work areas a b az min min az a b x c c b1 t z g d x h e f m z g t s r pz j w u h f e kz q m x c x p c p 30 t t lb l lz i sprint 50 / 65 siemens with three turrets sprint 50 siemens with three turrets sprint 65 siemens with three turrets * optional y / z for turret 3 (top right) sprint 50 siemens with three turrets sprint 65 siemens with three turrets a 125 4.92 155 6.102 lb 85 3.35 105 4.134 mm inch mm inch mm inch mm inch az 235 / 360* 14.17 300 / 420* 11.8 b 120 4.72 155 6.102 b1 96 3.78 110 4.331 c 350 13.78 410 16.14 cx 165 6.50 165 6.496 d 100 3.94 140 5.512 e 62 2.44 95 3.74 i 750 29.53 900 35.43 kz 530 20.87 640 25.2 l 125 4.92 155 6.102 lz 530 19.69 640 25.2 min 140 5.51 145 5.709 q 65 2.95 90 3.937 p 310 12.20 410 16.14 px 125 4.92 165 6.496 pz 530 19.69 640 25.2 z 245 / 480* 19.09 248 / 575 10.83

technical data applications and parts machine and technology control technology energy efficiency technical data sprint 50 next generation technical data work area spindle distance main spindle integrated spindle motor (ism) with a synchronous drive and c-axis (0.001°) drive power (40 / 100 % dc) torque (40 / 100 % dc) run-up to 4,000 rpm spindle head diameter, flat flange boring draw tube chuck clamping diameter counter spindle integrated spindle motor (ism) with a synchronous drive in the c-axis (0.001°) drive power (40 / 100 % dc) torque (40 / 100 % dc) run-up to 4,000 rpm spindle head diameter, flat flange boring draw tube chuck clamping diameter turret 1, 2 and 3 width across flats tool interface according to vdi 69880 number of driven tools speed drive power (40 % dc) torque (40 % dc) chip-to-chip time turret slide 1 (top left) x / y / z mm rpm kw nm sec. mm mm mm rpm kw nm sec. mm mm mm mm rpm kw nm sec. mm 34 rapid traverse speed in x / y / z acceleration in x / y / z m/min m/s² 30 / 15 / 60 7 to 10 sprint 50 with two turrets sprint 50 with three turrets sprint 50 with three turrets and a b-axis sprint 50 fanuc with two turrets 600 750 900 750 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 240 12 × vdi 25 with trifix® 12 8,000 6.3 12 0.8 240 / ±35 / 350 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 7,000 24 / 16 100 / 75 0.9 120h5 52.5 140 240 12 × vdi 25 with trifix® 12 8,000 6.3 12 0.8 165 / ±35 / 235 (360**) 30 / 15 / 60 7 to 10 240 12 × vdi 25 with trifix® 12 8,000 6.3 12 0.8 240 12 × vdi 25 with trifix® 12 6,000 6.3 12 0.8 165 / ±35 / 360 165 / ±35 / 500 30 / 15 / 60 7 to 10 30 / 15 / 60 7

technical data applications and parts machine and technology control technology energy efficiency technical data sprint 65 next generation technical data work area spindle distance main spindle integrated spindle motor (ism) with a synchronous drive and c-axis (0.001°) drive power (40 / 100 % dc) torque (40 / 100 % dc) run-up to 4,000 rpm spindle head diameter, flat flange boring draw tube chuck clamping diameter counter spindle integrated spindle motor (ism) with a synchronous drive in the c-axis (0.001°) drive power (40 / 100 % dc) torque (40 / 100 % dc) run-up to 4,000 rpm spindle head diameter, flat flange boring draw tube chuck clamping diameter turret 1, 2 and 3 width across flats tool interface according to vdi 69880 number of driven tools speed drive power (40 % dc) torque (40 % dc) chip-to-chip time turret slide 1 (top left) x / y / z rapid traverse speed in x / y / z acceleration in x / y / z 36 36 sprint 65 with two turrets sprint 65 with three turrets sprint 65 with three turrets and a b-axis sprint 65 fanuc with three turrets 750 900 1,000 900 5,000 31 / 22 210 / 150 1.3 140h5 77 175 5,000 24 / 18 135 / 86 1.0 140h5 52.5 175 5,000 31 / 22 210 / 150 1.3 140h5 77 175 5,000 24 / 18 135 / 86 1.0 140h5 52.5 175 5,000 31 / 22 210 / 150 1.3 140h5 77 175 5,000 24 / 18 135 / 86 1.0 140h5 52.5 175 5,000 31 / 22 210 / 150 1.3 140h5 77 175 5,000 24 / 18 135 / 86 1.0 140h5 52.5 175 310 12 × vdi 30 with trifix® 12 9,000 (12,000)* 8.4 20 1.0 310 12 × vdi 30 with trifix® 12 9,000 (12,000)* 8.4 20 1.0 310 12 × vdi 30 with trifix® 12 9,000 (12,000)* 8.4 20 1.0 310 12 × vdi 30 with trifix® 12 5,000 8.4 20 1.0 mm rpm kw nm sec. mm mm mm rpm kw nm sec. mm mm mm mm rpm kw nm sec. mm m/min m/s² 250 / ±40 / 440 30 / 15 / 40 7 165 / ±40 / 420 30 / 15 / 40 7 165 / ±40 / 420 30 / 15 / 40 7 165 / ±80 / 420 30 / 15 / 40 7

technical data - options / floor plans applications and parts machine and technology control technology energy efficiency technical data ê options / floor plans sprint 50 next generation options / floor plans machine options differential pressure for the main and counter spindle (2 pressures) driven tools with increased speeds up to 12,000 rpm (not for the bottom turret 2 on machines with a b-axis) y-axis for turret 2 (bottom) y- / z-axis for turret 3 (top right) tailstock mounted on the counter spindle slides with independent hydraulic movement bar machining bar loading magazine for max. bar lengths of 3.2 to 4.4 m spindle liner tube for the main spindle clamping for the main and counter spindle collet chuck interface without axial movement: sprint 50: diameter is max. 50 mm / hexagonal is max. 43 mm / square is max. 35 mm sprint 65: diameter is max. 65 mm / hexagonal is max. 56 mm / square is max. 46 mm chuck machining: sprint 50: chuck is ø 140 mm incl. draw tube adapter for the machine sprint 65: chuck is ø 175 mm incl. draw tube adapter for the machine coolant and chip removal chuck jaw spray 8 + 20 bar coolant supply system, 980 l and 50 µm paper band filter and cooling device 8 + 20 bar coolant supply system, 980 l and 50 µm paper band filter, cooling device with an additional 80-bar for 4 independent outputs in turret 2 (bottom) oil mist extraction device standard, option 38 sprint 50 with two turrets sprint 50 with three turrets sprint 50 with three turrets and a b-axis sprint 50 fanuc with two turrets – – – – – – – – –

technical data - options / floor plans applications and parts machine and technology control technology energy efficiency technical data ê options / floor plans sprint 65 next generation options / floor plans machine options differential pressure for the main and counter spindle (2 pressures) driven tools with increased speeds up to 12,000 rpm (not for the bottom turret 2 on machines with a b-axis) y-axis for turret 2 (bottom) y- / z-axis for turret 3 (top right) tailstock mounted on the counter spindle slides with independent hydraulic movement bar machining bar loading magazine for max. bar lengths of 3.2 to 4.4 m spindle liner tube for the main spindle clamping for the main and counter spindle collet chuck interface without axial movement: sprint 50: diameter is max. 50 mm / hexagonal is max. 43 mm / square is max. 35 mm sprint 65: diameter is max. 65 mm / hexagonal is max. 56 mm / square is max. 46 mm chuck machining: sprint 50: chuck is ø 140 mm incl. draw tube adapter for the machine sprint 65: chuck is ø 175 mm incl. draw tube adapter for the machine coolant and chip removal chuck jaw spray 8 + 20 bar coolant supply system, 980 l and 50 µm paper band filter and cooling device 8 + 20 bar coolant supply system, 980 l and 50 µm paper band filter, cooling device with an additional 80-bar for 4 independent outputs in turret 2 (bottom) oil mist extraction device standard, option 40 sprint 65 with two turrets sprint 65 with three turrets sprint 65 with three turrets and a b-axis sprint 65 fanuc with three turrets – – – – –

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